Oil Burner Nozzle Guide
Oil Burner Nozzle selection & installation:
Oil Burner Nozzle Types, Oil burner nozzle size & pattern selection, & properties. Relationship of oil burner nozzle size, oil pressure, & oil burner BTUH output .
Here we explain how to select & install an oil burner nozzle, we describe different oil burner nozzle firing rates & spray patterns; we discuss the setting of the gap and position of oil burner ignition electrodes.
We also discuss how to diagnose oil burner electrodes or nozzle problems, how to inspect, clean, and adjust oil burner nozzles, electrodes, and air turbulators used on heating oil burners found on residential & light commercial oil burners.
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Oil burner nozzles have the job of spraying heating oil into the combustion chamber in a spray pattern of the right size and shape to properly fit the equipment and to assure a fine spray that in turn assures as complete combustion of the heating oil as possible.
Like Mike's oil burner nozzle shown in the photograph, oil burner nozzles get grubby during use, especially if the fuel is contaminated or if the oil burner and its electrodes are not properly adjusted.
But actually oil burner nozzles are a beautiful and precision-made and sophisticated device - take a look at the new oil burner nozzle at the top of this page and at the side view of a new oil burner nozzle shown below.
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In our example photo, the red plastic cap on the oil burner nozzle container shows that I"m holding a 0.85 gph 80° angle A-Pattern nozzle.
Cut to the chase? OK, so if you don't know a reason to change, install the same oil burner nozzle type that was already on the burner.
That means the replacement oil burner nozzle will have the same metering rate (GPH), spray angle, and spray pattern.
Those parameters are stamped into the oil burner nozzle tip as well as given on the nozzle container or box.
Watch out: replacing the oil burner nozzle with a new one that matches the specifications of the old one is usually safe and correct. But not always.
An oil burner service technician might have substituted a close but not exact match for the manufacturer-recommended original nozzle type if, for example, she didn't have the right nozzle at hand.
A technician may also substitute a different nozzle spray pattern or type to solve a specific oil burner operating problem like rumbling noise (substituting an AR nozzle).
See also OIL BURNER RUMBLING NOISE
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Below we will discuss three fundamental oil burner nozzle parameters:
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The metering rate is expressed in gph and is the capacity of the oil burner nozzle to deliver heating oil or the capacity of the oil burner to deliver BTUs.
This is the nozzle firing rate - the number of gallons per hour of No. 2 heating oil that the nozzle will pass, assuming that the oil burner fuel unit is set to 100 psi.
Our oil burner nozzle photo shows you what an oil burner nozzle looks like.
The .85 stamped into the brass nozzle head tells us that this is a 0.85 gph oil burner nozzle.
This is a Delavan brand oil burner nozzle, but all oil burner nozzle brands will include a stamp indicating the three nozzle parameters.
Watch out: At higher psi settings such as are often used today, the actual oil consumption rate for a given nozzle, say 0.85 gph, will actually be higher (and can be read from a graph or table of oil pressures and flow rates.)
Back in the old days we used to drop the nozzle one size, say from 0.90 to 0.85 gph and then set up the fuel unit pressure from 100 psi to say 110 or so in order to get better atomization (smaller oil droplets), hotter flame, cleaner burning, and a bit more efficiency out of the oil burner.
Now many modern oil burners actually are intended to be fired at a higher pressure, possibly at 130 or even 140 psi - as you can see on this data tag affixed to a Beckett oil burner we inspected.
For these oil burners, the nozzle sizes specified by the manufacturer presume that the fuel unit is set to the manufacturer's recommended pressure.
Watch out: when reading the oil burner manufacturer's specifications for the proper oil burner nozzle size in gph, be sure to also read the manufacturer's recommended fuel unit oil pressure setting.
If your oil burner pressure is not adjusted to the manufacturer's specification then your oil burner nozzle size could be incorrect or the system may not operate properly.
The table below, excerpted from Delavan's A Total Look at Oil Burners (cited below) illustrates the change in actual oil burner nozzle firing rate in GPH as the nozzle pressure is increased at the fuel unit.
Oil Nozzle GPH Rate vs Oil Pressure Setting |
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| 100 psi | 120 psi | 145 psi | 160 psi | 175 psi | 200 psi | 300 psi |
| 100 GPH | 1.10 GPH | 1.20 GPH | 1.26 GPH | 1.32 GPH | 1.41 GPH | 1.73 GPH |
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It's ok to change the nozzle firing rate on oil fired heating equipment, but only within a limited range.
Take a look at your oil burner for a sticker provided by the manufacturer that gives the acceptable firing rate or gph range of nozzles for that burner and boiler or furnace or water heater.
Above we show where these data tags are found on a modern Beckett oil burner, and below we give you a close-look at the manufacturer's settings data.
Notice that FIRE RNG: 0.50 - 1.10 GPH - that's telling you that this oil burner can be operated with nozzles in the size range of 0.50 gph up to 1.10 gph.
Watch out: Going to a smaller or lower firing rate uses less oil and might be more efficient, but ultimately if you set the firing rate too low for your building the oil burner won't be able to put heat into the boiler or furnace fast enough, so on very cold days your oil burner may run continuously.
Old timers taught that you wanted the nozzle size chosen to fit the building's heating needs such that on the very coldest day of the year, a day rarely encountered, the oil burner might run half or more of the time, but for most of the year it runs considerably less.
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If your oil burner manual and stickers indicating the burner's preferred oil burner nozzle firing rate are lost, you can calculate the right oil burner nozzle size or firing rate in gallons per hour or GPH as follows: [Adapted from Delavan: A Total Look at Oil Burners, cited in this article.]
Nozzle GPH = BTU INPUT / 140,000
where 140,000 is a benchmark number of BTUs per gallon of No. 2 home heating oil.
Nozzle GPH = BTU OUTPUT / (Heater % Efficiency) x 140,000
Oil Burner Nozzle GPH = Total Sq.Ft. Hot Water x 165 / (Heater % Efficiency) x 140,000
Oil Burner Nozzle GPH = Total Sq.Ft. Steam x 240 / (Heater % Efficiency) x 140,000
Watch out: these oil burner nozzle firing rate GPS size calculations are only a starting point because, as Delavan and other experts point out, the heater's output requirements are also very much impacted by the building's heating energy requirements that in turn are affected by air leakiness, insulation R-values, solar gain, physical dimensions and shape of occupied spaces, and local climate or coldest heating day requirements.
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For example the nozzle may be stamped 80°. That defines an 80° spray angle (80 degrees).
Our illustrations explaining the relationship between oil burner spray angle and flame length are adapted from Delavan's Total Look at Oil Burner Nozzles cited below.
You can see that the spray angle of the oil burner nozzle is chosen to fit the general shape and length of the combustion chamber.
Generally in a larger deeper combustion chamber, that is one that is "longer" with respect to the direction of spray of oil, we use a more narrow (and longer) spray pattern in the 30° to 60° range.
In a shorter or smaller combustion chamber, to keep from impinging heating oil in the combustion chamber rear wall (too much impinging means incomplete combustion) we use a more wide-angle spray pattern, perhaps in the 70° to 90° angle range.
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Each spray pattern is designated by a letter stamped into the nozzle on one of its facets. So the nozzle whose data we showed above, a Delavan 80°A means the nozzle sprays at an 80 degree angle with spray pattern "A" which we know is hollow.
There are at least nineteen different spray patterns possible. The basics are hollow vs. solid spray patterns (hollow means the core of the spray contains fewer droplets), and various combinations of these parameters.
Above: a typical Type A oil burner nozzle, hollow-core spray pattern. [Click to enlarge any image]
Below: a typical type B oil burner nozzle solid core spray pattern. Solid core spray pattern type B nozzles are more-often used in larger oil burners. Delavan notes that a type B spray pattern oil burner nozzle's actual spray becomes more hollow in the core at higher firing rates at or above 8 gph.
Another common oil burner nozzle pattern is the Type W nozzle that is "in between" a hollow-cone and a solid-cone spray pattern. Type W nozzles are sometimes substituted for an A or B spray pattern nozzle.
This discussion has moved
to OIL BURNER NOZZLE DROPLET SIZE RANGE - separate article
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Oil Burner Nozzle Selection, Patterns & Properties |
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Oil Burner Nozzle Spray Characteristics |
Nozzle Spray Pattern Code |
| Hollow | A, C, H, NS |
| Solid | B, P, R, S |
| High Velocity | HV |
| Semi Hollow | CM, SH |
| Semi Solid | PLP, SS |
| Special Design | Q |
| Special Design | W |
| Special Design - anti rumble | AR |
| Hollow or Solid | H or S |
| Extra Solid | ES |
| Extra Hollow | EH |
The duplication in codes accommodates not only a range of oil burner nozzle manufacturers or OEM specifications, but also some special features.
For example, the Special Design AR nozzle is designed to minimize oil burner flame noise or rumble. One of our favorite nozzles was the Monarch™ AR series for just this reason.
Also see OIL BURNER NOZZLE SUBSTITUTIONS for general oil burner nozzle substitution chart, adapted from Delavan and other sources.
Oil fired heater BTU output estimating tip: If there is no data tag on the furnace or you can't find the oil burner output BTUH you can guess it as follows:
Multiply the oil burner nozzle size (firing rate in gallons per hour) x 138,200 (Btus per gallon of No. 2 heating oil) x an efficiency estimate (use .75 for older furnaces and .80 for newer furnaces if you don't have a recent efficiency measurement).
At HEATING OIL USAGE RATE and
A TOTAL LOOK at OIL BURNER NOZZLES [PDF] provided courtesy of Delavan explains the effects of increasing fuel unit output pressure on the actual oil burner nozzle flow rate in GPH of oil.
Below: Delavan's summary table describes the both recommended and substitute oil burner nozzle types or patterns for various oil burner manufacturers including Aero, R.W. Beckett, Carlin, Riello, Intertherm, Wayne, and Weil-McLain.
Also see OIL BURNER NOZZLE SUBSTITUTIONS for more oil burner nozzle cross-reference charts.
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Oil burner plastic case colors or case cap colors often are used as a quick guide to the oil burner nozzle's spray pattern.
You might see for example red caps associated with a particular nozzle spray pattern. And blue caps with another pattern. I give some examples of oil burner nozzle color coding below.
If the manufacturer is using color coding for the caps on or vials for the oil burner nozzle containers it may vary among manufacturers, but as you'll see in my table below, there are indeed some conventions such as
- see the table below.
Watch out: You'll notice that while there are conventions, the letter codes do not map perfectly among manufacturers and some produce nozzle types not sold by others.
For example a gray Hago oil burner nozzle vial signifies an air-atomizing siphon nozzle intended for burning waste oil while a gray Delavan oil burner nozzle vial would signify either an AR-D solid anti-rumble nozzle or an R-D center-weighted solid cone nozzle.
Watch out: Take a look at the letters marked on the oil burner nozzle vial cap and then look at the letters and numbers stamped into the nozzle itself to be sure your nozzle is what the vial cap and color say it is.
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Oil Burner Nozzle Type Color Coding: Caps, Vials |
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| Oil Burner Nozzle Brand | Nozzle Cap Color | Nozzle Pattern |
| Delavan Oil Burner Nozzle Color Codes | Black | A - Del-O-Flo™ Low-Flow hollow |
| Blue | B - Solid | |
| Blue - light | SS - Semi-solid | |
| Green | W - all purpose | |
| Gray - Dark | R-D - solid, center concentrated | |
| Gray - Light | AR-D - solid | |
| Orange | MH - Mobile Home low capacity | |
| Red | A - hollow cone | |
| Yellow | B - Del-O-Flo™ Low-Flow solid | |
Danfoss Oil Burner Nozzle Color Codes Hago Oil Burner Nozzle Color Codes |
Black | B - Solid |
| Blue | LC - Large Capacity | |
| Blue | S-S - Semi-Solid | |
| Green | ES - Extra Solid | |
| Green | P - Solid | |
| Grey | Siphon Nozzle | |
| Orange | W - Universal | |
| Red | H - Hollow Cone | |
| Red | EH - Extra Hollow | |
| White | DFN - Dual Filtration | |
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See details of these nozzle types and features at Hago Oil Burner Nozzles below.
Note: Hago products are now managed and sold under the Danfoss brand. At our citations below, see Danfoss Oil Burner Nozzle Summary Chart; Also see Danfoss above.
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At the right side of the nozzle assembly you can see the sintered bronze filter that protects the oil burner nozzle orifice from clogging.
But of course if oil reaching this point is dirty (say you never installed that oil filter or it's leaking debris), this final filter will clog.
Our oil burner nozzle photograph above shows the outlet end of the nozzle and you can see that there is a stainless steel insert with a small opening that forms the spray pattern for this device.
Before manufacturers started using these beautiful steel inserts the entire oil burner nozzle was made of brass - and the spray opening would wear during the heating season, leading to a bad spray pattern.
This is not the case any longer and the nozzle below will have no wear problems provided it is replaced during annual maintenance.
In an emergency, oil burner techs suggest cleaning this filter or even removing it and trying to de-clog the nozzle orifice. We don't recommend those steps.
First off a new oil burner nozzle is not expensive.
Second using a wire in the nozzle orifice will likely damage it and ruin the spray pattern.
When the service company buys oil burner nozzles (in huge quantities in their case) each oil burner nozzle comes in a (usually color-coded) plastic container such as the one we show at left, indicating the gph rating and the nozzle angle and spray pattern.
The number of oil burner nozzle sizes and spray patterns is quite large because the nozzle properties have to accommodate not only models of oil burners themselves but more critically, different sizes and shapes of combustion chambers in boilers, furnaces, and water heaters, and different combustion chamber designs (wet base, dry base, for example).
So how do we choose the right oil burner nozzle? We need to know the equipment specifications for the oil burner nozzle recommended by the manufacturer.
You can find that in the installation and service manual for the oil fired device, you can ask the manufacturer, or you can use a nozzle guide such as the W.M. Steinen Mfg. Co. Nozzle guide - a book that lists literally thousands of oil burner nozzles for every application.
We show an example page from Steinen below.
You will see that for each brand of oil burner, or boiler, furnace, or water heater, and for each model within that brand, there is a listing of the required oil burner nozzle. These oil burner nozzle specifications will show the GPH capacity, spray angle, and spray pattern.
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Note that below both Danfoss and Hago oil burner nozzles are essentially the same company; check documentation and nozzle guides under both brand names and substitution charts.
Oil Burner Nozzle Substitutions
This discussion has moved to OIL BURNER NOZZLE SUBSTITUTIONS
John said: By the way Nice Site. - (Dec 3, 2012)
This artical is no joke! Clean crisp and to the point. On 2021-10-24 by LEROY
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@LEROY and Ian,
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