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Water Pump Repairs
How to Diagnose & Fix Lost Well Water Pressure + Water Pump & Tank Repair Cost Estimates

  • WATER PUMP REPAIR GUIDE - CONTENTS: how to fix the well pump or water pump, including how to diagnose bad water pressure or no water pressure(or water flow) in a building.
  • POST a QUESTION or READ FAQs about diagnosing & fixing water pump or well pump problems: no water, pump won't run, pump won't start, pump runs for no reason
  • REFERENCES
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Diagnose & fix water pump problems:

Here we explain how to diagnose and repair no water pressure, low water pressure, water system noises, or just about any other well pump trouble diagnosis & repair, including: how to diagnose lost water pressure, how to fix pressure control switch problems or adjust the pressure control, & how to diagnos & fix problems with the well pump itself: well pumps that run too often, won't stop, won't start

This article series describes how to diagnose and repair all types of well water pump problems and includes questions and answers from and to homeowners who lost well water pressure. We outline how to diagnose and fix bad water pressure (and link to articles in greater depth). We describe tracing a water pressure problem to the pump pressure control switch or to a bad water pressure tank (and what to do about it).

And we list common water quantity (run out of water) or flow (pressure) problems and solutions Page top illustration of a water pump, tank, controls & water well is used with permission of Carson Dunlop Associates.



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Procedures for Diagnosing and Fixing Bad Water Pressure or Well Pump Problems

Copper tubing on pressure control switch (C) Daniel Friedman[Click to enlarge any image]

Article Series Contents

In this article and in more depth in arrticles linked-to, the basics process of diagnosis and the costs of the repair are explained. Consumer advice on saving money on well repair costs includes a review of the parts and labor costs of a typical well pump and pressure tank replacement case.

Photograph of a water pump pressure control switch with the cover on

The well pump, in turn, could have been damaged or hastened to the end of its life by a bad water pressure tank which has caused well pump short-cycling. Short cycling of the pump motor can burn up the pump relay control.

Readers should also see WATER PIPE CLOG DIAGNOSIS

and WATER PIPE CLOG REPAIR.

Readers of this document should also see WATER PRESSURE TANKS - how to diagnose the need for air, how to add air, stop water pump short cycling to avoid damage - water storage water pressure tank safety.

Loss of Well Water Pressure or Poor Water Supply - Diagnosis & Repair Guide

Questions & Answers about pump, water tank, well piping, & well repairs

The following is an actual case of a correspondent who lost water pressure and called a well and plumbing contractor who made several repairs. At the end of the repair water pressure and supply were restored but the owner had a bit of "sticker shock" when he saw the bill. He wrote to ask our opinion. Our reply, which follows the owner's note below, reviews the diagnosis, repair, and repair costs for this well pump and water tank replacement project.

We have a private well with the same components shown on your diagram (well pump, pressure tank, pressure switch etc..) We recently experienced loss of water pressure and actually a lack of any water flow at all from our faucets in our house. As we waited 30 min to 1 hr, the water would return and run normal for several hours, only to return to no water again. This went on for about 24 hours.

We contacted the well contractor shown on our well cap. He quickly determine the bladder in the pressure tank was ruptured by just shaking the water tank.

After installing a new $600 dollar tank, the well contractor waited for the water pump to come on. It didn't. Then the contractor sold us a new well pump.

The total bill: $2000 and some change.

1. Is this a fair price for repair of a water pressure tank or pump or both? Did the contractor make the right repair? Was we overcharged?

2. Can we check his prognosis by inspecting the replaced tank and pump?

-- This question is answered in detail at WELL PUMP / TANK REPAIR ADEQUACY

Diagnostic Questions & Answers About Well Water Pump and Tank Pressure, Flow, or Water Supply Equipment & Piping Repair or Replacement

Categories of Well Water Pressure & Equipment Questions & Answers

We have sorted reader questions and their answers about how to diagnose problems with private water supply systems into the following rough categories:

Reader Question: how to use a volt meter or VOM or DMM to test the well pump

(Mar 13, 2015) Quin said:
How do I test my pump still in the well with a volt meter. What do I put meter on and what wires

Reply:

Quin

A clamp-on ammeter, in the hands of someone who knows how to use it safely - as there are electrocution, shock, death hazards when working with electricity - can measure the current drawn by a submersible pump when it's running.

  1. Abnormally high current drawn by the water pump (one needs to know the pump brand and model and its data for making comparisons) can tell us that the pump motor is binding or that the foot valve strainer is clogged;
  2. Abnormally low current draw by the well pump can mean a broken impeller or a pump running in air;
  3. Shorted or open wires to the pump are found at its supply connections in the pump control or relay and should have already blown a fuse; but it may also be possible to detect a winding short in the pump motor itself.

See ELECTRIC MOTOR DIAGNOSTIC GUIDE - inspectapedia.com/electric/Electric_Motor_Diagnosis.php

That's as far as I can safely go in giving advice. First we don't have any information whatsoever about what you have installed, controls, switches, fuses, type of pump, location, etc, and second, I worry that if you are not familiar with using a volt meter you could be injured.

It's worth noting that well pump control companies sell pump pressure controls that include diagnostic circuitry. Typically these controls monitor the current draw of the pump and can often determine that a submersible well pump is running dry (well is running out of water) or has failing bearings (running hot) or has other defects. Those same principles are what an expert well service company or electrician will use to interpret the voltage draw of your pump.

Well Pump Pressure Control Switch Problem Diagnosis Questions

A Guide to Building Water Pressure by Adjusting or Repairing the Water Pump Pressure Control Switch or the Water Pressure Tank

Reader Question: how do I set the well pump pressure control switch on and off or cut-in/cut-out pressures?

I am not sure how to adjust the well pump pressure control switch - what are those two adjustment nuts and which way do I turn them to change the water pressure settings?

Reply:

How to Adjust Water Pump Pressure: The detailed, step by step procedure for inspecting and adjusting the water pressure control switch is discussed in detail
at WATER PUMP PRESSURE CONTROL ADJUSTMENT.

Reader Question: please explain the cause of and cure for pressure switch clogging

We had an issue with water pressure ( water would stop flowing for 20 sec at a time) in a house we are renting. The owner called the local well drilling co. They replaced the pressure switch which was clogged with iron. Is this a wear and tear issue or a water quality issue or something else. - Sue460@ptd.net 9/7/2012

Reply:

Sue, thanks for the important question - it gives us a chance to clarify the problem with debris clogging at well pump pressure control switches and pressure gauges.

Debris in the water supply or sometimes rust in water piping can clog the small pressure sensor port on the bottom of a pressure control switch, causing it to fail to operate properly - that is, the debris prevents accurate sensing of actual water pressure so the switch may fail to turn a pump on or off as it should. In the "turn-off" case the result could be very dangerous as over pressurizing the water system could burst a pipe or even a pressure tank, injuring a bystander and flooding a building.

Similarly, the same problem can cause a water pressure gauge to fail to properly register water pressure accurately. Often we can detect this by tapping the gauge and seeing its pressure reading suddenly change, after observing that the gauge reads an abnormally low pressure or when the gauge pressure reading simply doesn't change.

While these problems can be repaired by replacing the clogged pressure control switch or pressure gauge, the root problem is debris or rust in the system - a problem that can be addressed by installing water filtration ahead of these components.

So in response to your question, the underlying problem is inadequate water filtration, not a wear and tear issue - in my OPINION

Reader Question: water flow stops for 5 seconds at the start of the pump "on" cycle

When pressure in the tank drops to a set point, well kicks on and supply to the house is via well...or so that is my understanding. In the past, when this occurred you would notice a very brief fluctuation in the flow of water at any given outlet, I. e for about a second you could tell something had changed but water was always flowing. Over time this has changed gradually... To the point that now water stops flowing for a good 5 seconds, but then continues just fine. It's not a huge deal...but clearly something needs maintenance or repair. would prefer to do this now. - David Hicks 5/20/12

Reply:

David, there may be a different problem in the case you describe, but I'd start by replacing the pressure control switch. If the pressure sensor port on the switch is debris or rust clogged, an early symptom is a delay in the switch's ability to respond to a drop in water pressure.

If the water tank is not waterlogged then try replacing the pressure switch and any pipe or tubing supplying water to its bottom sensor port.

Reader Question: Will excessive water use change the pump's operating pressure?

Just a question to educate myself with the operation of a residential well pump/tank system:
My tank is about 7 years old, was set to cut in at 40 psi and cut out at 60 psi, it cuts in at 2 psi below 40, so I'm OK there, but I noticed that it's cutting out at around 55-57 psi and then after a minute or so, settles at around 52 psi.

I had thought originally that it was cutting out at 60 psi after it was installed. Now, I was also wondering if excessive water usage for a period of time (ex: watering plants, or the grass) would contribute to what I'm seeing, or if I have an other issue to look at. The pump is about 10 years old, and we do have hard water (dissolved rust, manganese) with a whole house filter installed after the well tank. Thanks for any help with this. - Tony 7/10/12

Reply:

Typical cut-in and cut-out are 20/40 or 30/50 psi for a pump pressure control switch. Tony if you set the pressure too high the risk is that the pump never turns off and burns up the pump motor, or at high pressures, say over 70 psi, faucets are likely to leak.

Hard water clogs pipes and can clog valves or other controls, but I'm not sure how it would change the pump on/off pressure. If you're in doubt about the switch itself I'd just replace it - it's not a costly part.

Low water pressure problems, questions & answers

For article access speed we've moved this discussion to a new article at LOW WATER PRESSURE DIAGNOSTIC FAQs

No Water Pressure: lost all water pressure, problems, solutions

We moved these FAQs to NO WATER PRESSURE DIAGNOSTIC FAQs - please go there to diagnose complete loss of building water supply.

Also take a look at WATER PRESSURE PROBLEM DIAGNOSIS TABLE for a list of no-water diagnostics

Problems with well pumps, well pumps that run too often (short cycling), well pumps that won't stop running, noisy well pump, well pumps won't start

We've moved this discussion to Well pump diagnostic FAQs at WATER PUMP DIAGNOSTIC FAQs to help sort out the direction of well pump problem investigation and repair

Well Piping Problems, Trouble With Water Pressure After Replacing Well Piping, etc.

Please see WELL PIPING REPAIRS - we moved this discussion to speed up page loading.

Well Tank Problems, Trouble With Water Pressure Following Water Pressure Tank Replacement or Relocation, etc.

For web page speed improvements we moved this section to a separate article Please see WATER TANK DIAGNOSTIC FAQs for a discussion of problems with the water pressure tank or well water tank that might actually explain problems blamed on the well pump.

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Continue reading at WATER PRESSURE PROBLEM DIAGNOSIS TABLE for table listing causes & cures for well pump or water pressure problems, or select a topic from closely-related articles below, or see our complete INDEX to RELATED ARTICLES below.

Or see WATER PUMP DIAGNOSTIC FAQs

Or see WATER PUMP REPAIR FAQs

Or see this

Water Pressure & Water Pump Article Series Contents

Suggested citation for this web page

WATER PUMP REPAIR GUIDE at InspectApedia.com - online encyclopedia of building & environmental inspection, testing, diagnosis, repair, & problem prevention advice.

INDEX to RELATED ARTICLES: ARTICLE INDEX to WATER SUPPLY, PUMPS TANKS WELLS

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