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Mobile ViewAIR CONDITIONING & HEAT PUMP SYSTEMS A/C - HEAT PUMP CONTROLS & SWITCHES A/C DATA TAGS A/C - HEAT PUMP CRITICAL DEFECTS A/C DIAGNOSTIC FAQs A/C REFRIGERANTS A/C TYPES, ENERGY SOURCE AGE of AIR CONDITIONERS & HEAT PUMPS AIR CONDITIONER BTU CHART AIR CONDITIONER COMPONENT PARTS AIR CONDITIONER TYPES, ENERGY SOURCES AIR CONDITIONER NOT WORKING AIR FILTERS for HVAC SYSTEMS AIR HANDLER / BLOWER UNITS ADDING A/C: RETROFIT SIZING BLOWER FAN CONTINUOUS OPERATION BLOWER FAN OPERATION & TESTING BLOWER LEAKS, RUST & MOLD COOLING COIL or EVAPORATOR COIL DAMAGED COOLING COIL DIRTY A/C BLOWERS DIRTY COOLING COIL DIRTY COIL CLEANING PROCEDURES FROST BUILD-UP on AIR CONDITIONER COILS APPLIANCE EFFICIENCY RATINGS BACKUP HEAT for HEAT PUMPS BLOWER DOORS & AIR INFILTRATION BLOWER FAN CONTINUOUS OPERATION BLOWER FAN OPERATION & TESTING BOOKSTORE - Air Conditioning "How To" Books CAPACITORS for HARD STARTING MOTORS CAPILLARY TUBES CHINESE DRYWALL HAZARDS CIRCUIT BREAKER SIZE for A/C or HEAT PUMP CLEANING & Legionella BACTERIA COMPRESSOR & CONDENSING COIL, A/C BURNED-OUT COMPRESSOR CAPACITORS for HARD STARTING MOTORS CONDENSING COIL REPAIR REPLACE CONTACTOR RELAY DIAGNOSIS & REPAIR CONTROL CIRCUIT BOARD, A/C FAN, COMPRESSOR/CONDENSER UNIT HARD STARTING COMPRESSOR MOTORS INSPECTION CHECKLIST - OUTDOOR UNIT INSTALLATION ERRORS, COMPRESSORS LEVELING REQUIREMENTS, COMPRESSOR LONG-ON CYCLING AC COMPRESSOR MOTOR OVERLOAD RESET SWITCH NOISES, COMPRESSOR CONDENSER Pressure Controls & Safety Switches PRESSURE READINGS, COMPRESSOR REPLACING A COMPRESSOR SHORT CYCLING AC COMPRESSOR TIGHT or SEIZED AC COMPRESSORS CONDENSATE HANDLING, A/C CONDENSATION or SWEATING PIPES, TANKS COOL OFF HEAT Thermostat Switch COOLING CAPACITY, RATED COOLING COIL or EVAPORATOR COIL COOLING LOAD REDUCTION by ROOF VENTS COMBUSTION GASES & PARTICLE HAZARDS CONDENSATE HANDLING, A/C CONDENSATION or SWEATING PIPES, TANKS DATA TAGS on AIR CONDITIONERS DEFINITION of Heating & Cooling Terms DEHUMIDIFICATION PROBLEMS DEW POINT CALCULATION for WALLS DEW POINT TABLE - CONDENSATION POINT GUIDE DIAGNOSE & FIX AIR CONDITIONER / HEAT PUMP DUCT SYSTEM & DUCT DEFECTS DUCTS - Asbestos DUCT INSULATION, Asbestos Paper DUCT INSULATION for SOUNDPROOFING DUCT SYSTEM NOISES DUCTS, Asbestos Transite Pipe DUST CONTAMINATION FROM HVAC? EDUCATION, HVAC SCHOOLS ELECTRIC MOTOR DIAGNOSTIC GUIDE ELECTRIC MOTOR OVERLOAD RESET SWITCH ELECTRICAL POWER SWITCH FOR HEAT EVAPORATIVE COOLING SYSTEMS EVAPORATOR COIL or COOLING COIL EXPANSION VALVES, REFRIGERANT FAN, AIR HANDLER BLOWER UNIT FAN AUTO ON Thermostat Switch FAN, COMPRESSOR/CONDENSER UNIT FAN CONVECTOR HEATERS - HYDRONIC COILS FAN LIMIT SWITCH FAN NOISES FURNACES WARM AIR HEATING SYSTEMS GAS EXPOSURE EFFECTS, TOXIC GAS DETECTION & MEASUREMENT GAUGE, REFRIGERATION PRESSURE TEST HEAT LOSS (or GAIN) in buildings HEAT PUMPS HUMIDITY LEVEL TARGET INDOOR AIR QUALITY IMPROVEMENT GUIDE INSPECTION CHECKLIST - OUTDOOR UNIT INSPECTION LIMITATIONS, A/C SYSTEMS LEED GREEN BUILDING CERTIFICATION LOST COOLING CAPACITY MANUALS & PARTS GUIDES - HVAC MOTOR OVERLOAD RESET SWITCH NOISE AIR CONDITIONER / HEAT PUMP OPERATING COST OPERATING DEFECTS OPERATING TEMPERATURES Air Conditioning System Temperatures Instruments Used to Measure A/C Temperatures Procedures for Making Temperature Measurements PORTABLE ROOM AIR CONDITIONERS PRESSURE READINGS, REFRIGERANT REPAIR GUIDE, AIR CONDITIONERS / HEAT PUMPS REPAIR & DIAGNOSTIC FAQs for A/C REFRIGERANTS GAUGE, REFRIGERATION PRESSURE TEST REFRIGERANT CHARGING PROCEDURE REFRIGERANT DRIERS & FILTERS REFRIGERANT LEAK DETECTION REFRIGERANT LEAK REPAIR REFRIGERANT METERING DEVICES TEVs REFRIGERANT METERING CAPILLARY TUBES REFRIGERANT PIPING & DISTANCES REFRIGERANT PRESSURE READINGS RETROFIT SIZING for A/C or HEAT PUMPS SEER RATINGS & OTHER DEFINITIONS SOLAR ENERGY SYSTEMS SPLIT SYSTEM AIR CONDITIONERS & HEAT PUMPS SWAMP COOLERS SYSTEM OPERATION OPERATING CONTROLS SAFETY CONTROLS THERMOSTATS, HEATING / COOLING THERMOSTATIC EXPANSION VALVES WATER COOLED AIR CONDITIONERS More Information |
Air conditioner compressor unit diagnosis & repair guide: this article discusses the outdoor components of air conditioners and heat pumps: how the air conditioning compressor-condenser unit works; the detection of defects in air conditioning compressor and condensing units, including evaluation of air conditioner compressor noises, hard starting, lost cooling capacity, and detection of a burned out compressor or A/C compressors at or near end of their life. Maintenance tips including attention to compressor support pads and avoiding air conditioning refrigerant leaks are also addressed. InspectAPedia tolerates no conflicts of interest. We have no relationship with advertisers nor with topics or services discussed at this website.© Copyright 2012 InspectAPedia.com, All Rights Reserved. Information Accuracy & Bias Pledge is at below-left. Use page top links to major topics or use links at the left of each page to navigate within topics and documents at this website. Green links show where you are in a document series or at this website. How do Air Conditioning Compressor / Condenser Units Work?See INSPECTION CHECKLIST - OUTDOOR UNIT for a simple checklist for the outdoor compressor/condenser unit. Also see DIAGNOSE & FIX AIR CONDITIONER / HEAT PUMP where we include some suggestions for diagnosing compressor or condenser fan and coil problems that can mean intermittent or totally lost cooling capacity of your system. Initial, simple diagnostic checks of the air conditioning compressor are also described at Compressor failure diagnosis. For a discussion of the indoor components of an air conditioning or heat pump system see AIR HANDLER / BLOWER UNITS. If your air conditioning or heat pump system has lost its cooling capacity or won't start see REPAIR GUIDE for AIR CONDITIONERS. See How to determine the cooling capacity of air conditioning equipment if the system seems to be working but is inadequate to cool your building. Contact us to suggest text changes and additions and, if you wish, to receive online listing and credit for that contribution. In a nutshell, the air conditioner compressor, condenser, fan unit uses a compressor motor (below right) to compress refrigerant gas to high pressure, sending the pressurized gas through cooling coils (condensing coils) where aided by air movement drawn by the condenser unit fan, the gas is returned to a liquid refrigerant state. The process of compressing and then condensing the refrigerant back from a gas to a liquid also moves heat out of the refrigerant and into outdoor air. We explain this process in detail below. The outdoor half of a typical air conditioning system (shown at below left) is a unit containing the refrigerant compressor and condensing coil and a cooling fan. In our photo the gray screened area covering one side of the condensing coil of the first compressor in this row is easily visible. The compressor motor itself (below-right) is not visible unless the covers of this unit are removed.
Even with the covers off you wont' see much of the actual air conditioner compressor motor: A/C compressor motors in residential and most commercial systems are hermetically sealed motors - that is, the motor is encased in a sealed steel can - all you'll see is a black metal container with metal (usually copper) tubing and some wires running to it. That's the compressor motor. In our illustration of a hermetically-sealed residential compressor motor (above right), the smaller cylinder to the right of the compressor is a filter/dryer built onto this replacement unit. Below we will sketch the internal parts of this air conditioner compressor motor. How the Air Conditioning Compressor/Condenser Unit Works to Move Heat from Indoors to Outside
Raising the coolant (refrigerant) temperature above outdoor ambient temperature causes heat to flow from the coolant (flowing out of the compressor and through the outdoor A/C condenser coil) into outdoor air. (Heat always flows from warmer to cooler substances). Sketch courtesy of Carson Dunlop. As we explain at THERMOSTATIC EXPANSION VALVES, it is the flow restriction provided by a cap tube or by a TEV in the refrigerant piping system that allows the A/C compressor pump to raise the system pressure and thus increase the temperature at which the coolant changes state. In other words, the TEV or cap tube allows the compressor to reduce refrigerant pressure on the LOW side of the metering device and raise refrigerant pressure on the HIGH side of the metering device. Incidentally, A/C compressors can only accept and compress refrigerant in gas form. In fact the refrigerant vapor is superheated to be sure that there is no liquid at the pump - lest the pump be damaged. If liquid refrigerant were to flow into the compressor motor it would most likely cause catastrophic damage. Definition of an Air Conditioner or Heat Pump An air conditioner or heat pump compressor is a basically a motorized pump which moves refrigerant gas from the indoor cooling coil (where it has evaporated to cool indoor air blowing over that coil) to the outdoor compressor/condenser where the gas is compressed and cooled back to a liquid form. Refrigerant gas moves from the indoor air handler cooling coil to the outdoor compressor via the larger refrigerant "suction line". Liquid refrigerant returns from the outdoor compressor/condenser to the in-building air handler and evaporator coil. Evaporating liquid refrigerant inside the indoor cooling coil cools and dehumidifies indoor air. Condensing refrigerant gas outdoors at the compressor/condenser effectively is moving heat from indoors to the outdoor air. [During heat pump "heating" cycles the process is reversed, moving "heat" from outdoor air to the indoor coil.] What are the Components of the Outdoor Portion of a Central Air Conditioning System - the Air Conditioning Compressor Unit?
All of the above-listed air conditioner or heat pump components are discussed in detail throughout this website using the links at the left of these pages. Minimum Air Conditioner Compressor Unit Observations for an Air Conditioner ReportExample home inspection report language for an air conditioning compressor: The compressor and fan operated normally. The rated cooling capacity, estimated age and general condition of the unit are reported below. Types of air conditioner or heat pump compressors & compressor designsSealed Compressors
Sealed compressors cannot be opened for repair in the field and are normally replaced entirely when needed. The diagnosis of a sealed compressor relies on external observations and measurements such as current draws (amps) of the compressor motor and the operating pressures the equipment can achieve. While a sealed hvac compressor unit can't be field-repaired, the unit can be replaced as an entire system, and in some cases the damaged unit can be traded in for an allowance on the replacement compressor. What are those three tubes seen welded or soldered to the hermetically sealed HVAC compressor can? There are three tubes you'll find on a typical sealed compressor unit:
Watch out: if you are carrying a refrigerator or freezer in other than upright position, that is if you have to place the unit on its side, place it so that the low side (suction side) refrigerant lines are facing "up" so as not to drain oil or liquid refrigerant into a line where it does not belong and where it may block a cap tube. If you make a mistake and carry the appliance in the wrong position, you would be smart to leave it in the upright or operating position for a few hours before turning it on to avoid forcing a slug of oil into (and blocking) the CAPILLARY TUBES often used on home refrigerators or freezers. Leaving the system upright allows oil that may have leaked into the refrigerant line to drain back into the compressor motor. If you turn on the system too soon the risk is that you push this oil into the cap tube where it may remain or be hard to get out or worse, you may leak oil into the reed valves where they will be damaged when the compressor motor is turned on. Open type refrigeration compressorsOpen type refrigeration compressors are commonly found on automotive air conditioning systems. The motor that drives the actual compressor (the mechanical engine that compresses refrigerant gas) is physically separate from the compressor and is located outside of it. Typically a motor drives the compressor via a belt and pulley system (cars and some commercial refrigeration systems). This is why you should run your automobile air conditioner from time to time even out of the cooling season - to lubricate the shaft seal around the compressor motor/pulley - that's a spot where refrigerant may leak out at a dried seal. Semi-sealed HVAC compressorsSemi-sealed compressors can be disassembled and repaired, as can the open type above. Air Conditioner / Heat Pump Compressor Valves - two common designsAll compressors have a suction and a discharge valve to control refrigerant flow through the unit. Reed Valve refrigeration compressor motorsOften the valve is a reed design - in which case the bottom reed is the intake valve and a top mounted reed is the discharge reed or valve that discharges out through a noise muffler into the condenser piping and coil. It is these valves that can be destroyed if liquid refrigerant is sent through the compressor. Rotary valve refrigeration compressor motors - Frigidaire rotary compressor motors
This compressor motor design was used in a range of Frigidaire equipment and appliances including refrigerators and some air conditioners. The durability of the design stems at least in part from its simplicity: a simple eccenctric crank (see our sketch at left) is the only moving part in the motor. On this compressor motor the inlet or suction line is generally found on the bottom of the unit, feeding directly into the bottom of the piston assembly and sealed from the rest of the chamber. The interior of the compressor chamber (sketch note and arrow at left) is on the HIGH side of the system. So service valves, if they are installed at all, are placed on the high side of the system there. Frigidaire eccenctric crank rotary refrigeration compressor motors were remarkably durable and reliable - we used a salvaged Frigidaire refrigerator compressor as our HVAC service vacuum pump for many years. Air Conditioner / Heat Pump Compressor Motor Refrigerant OilsRefrigeration compressor motors use 300 viscosity oils when working with refrigerants in the Freon family and 150 viscosity oils when working with other refrigerants. These are special oils that use a non-wax base such as Texaco Capella oil or oils by Virginia Chemical. The refrigeration oil lubricates the moving parts of the compressor motor as it receives and compresses refrigerant gases. At Types of air conditioner or heat pump compressors & compressor designs when we warned that carrying a refrigerator or freezer on its side could drain oil out of the compressor motor into the refrigerant lines where it might later become a problem by blocking the capillary tube or might enter reed valves causing valve damage, this is the oil we were talking about. How to diagnose and fix an air conditioning system that is not workingIf your air conditioning system won't work, follow these easy A/C-heat pump diagnostic guides
Since the failure of an air conditioner to turn on, loss of air conditioner cooling capacity, reduced air conditioning output temperatures, loss of cool air supply, or even loss of air flow entirely can be due to a variety of problems with one or more components of an air conditioner or air conditioning system, after reviewing the lost air conditioner cooling diagnosis procedures described in this article, be sure to also review the diagnostic procedures at each of the individual air conditioning diagnosis and repair major topics listed just below. To return to our air conditioning and refrigeration home page go to AIR CONDITIONING & HEAT PUMP SYSTEMS. If your air conditioning or heat pump system has lost its cooling capacity or won't start, or if your air conditioning electrical bill has increased even though the system "on" time has not changed, select one or more of the diagnostic articles listed below.
Frequently Asked Questions (FAQs) about Air Conditioner or Heat Pump or other refrigeration system Compressor/Condenser UnitsBeginning at COMPRESSOR & CONDENSING COIL, A/C see the articles at page left for detailed HVAC compressor/condenser troubleshooting and repair procedures. We include more general compressor/condenser questions just below.Question: compressor just runs for a few seconds, then cuts off; short cycling A/C compressor problemsMy condenser starts for a few seconds then cuts off cycle continues - Anon. my compressor fun has started to short cycle, it run for 2-3 min then shuts off for one second then restarts runs again then stops etc. with no funny sounds or noises - Don Reply:It's not clear from your question where in the entire cooling system your unit's troubles begin, so I'd look at diagnostic tips that may explain your compressor/condenser short cycling are found at LOST COOLING CAPACITY. Certainly a compressor that is having trouble starting can be diagnosed at HARD STARTING COMPRESSOR MOTORS, if you're sure the trouble is outside. Question: ice on the refrigerant line, no cooling in the houseMy line set going to outdoor unit has ice on it. Lost cooling in house. What is the problem and is there anything I can do to fix the issue - Pat Reply: check the indoor air handler for an ice-blocked coilA problem with a refrigerant metering device (thermostatic expansion valve, capillary tube, etc), or even a dirty air filter can lead to improper metering of refrigerant into the indoor cooling coil, leading to icing; but other causes of ice formation include an improper refrigerant charge or even something as simple as missing refrigerant line insulation. But when you also lose cooling inside, I suspect an ice blocked coil. See FROST BUILD-UP on AIR CONDITIONER COILS
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