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Photograph of a storage type steel water tank Bladderless Steel Water Pressure Tanks

Choices, installation, troubleshooting, repair

This article describes non-bladder type steel water tanks used in building water supply systems.

These steel water tanks may be galvanized or painted, small or enormous, but in this category, none use an internal bladder to separate the tank's air charge from the water.

Page top photo: very large steel water tanks at a property usually mean that the local water source(s) are of limited output capacity.

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Steel Water Pressure Tanks, Non-Bladder Design

Steel water tank (C) Daniel FriedmanBladderless Water Pressure Tanks (photo and sketch just below) use a single tank interior to hold both the air charge and the water supply.

Bladder-less or "non-bladder" or traditional water pressure tanks may be made of steel, composite, or fiberglass, but in all cases the tank does not use an internal bladder to keep water and air separate.

Modern steel bladderless type water tanks may be coated internally to increase the water tank life by resisting corrosion.

That's what "glass lined" refers to on some water tanks.

(A "glass lined" or "epoxy coated" water tank will not be a bladder type water tank which we discussed above.)

Most bladderless water tanks include an air volume control device (AVC) intended to maintain the air charge in the pressure tank, but these devices may fail over time.

See details at WATER TANK AIR VOLUME CONTROLS

Bladderless water pressure tanks, because the air charge and water are in the same container, can lose their air charge over time (air is absorbed into the water) and may need air added.

Other Types of Bladderless Water Pressure Tanks

are described

at FIBERGLASS WATER TANKS, BLADDERLESS

and

at MORRISON WELL SYSTEM FUNCTION & REPAIR

Air Loss in Steel Water Pressure Tanks

Waterlogged water pressure tank schematic (C) Carson Dunlop AssociatesWhy do water pressure tanks need an air-charge?

Air in the water pressure tank tank acts like a spring  to smooth the delivery of water into the building as the pump cycles on and off. Since water itself is not very compressible, if we didn't have this "spring" effect that allows some water to be pushed into the building (when you open a tap) without running the pump, a normal well pump would cycle on and off very rapidly - short-cycling - when water is in use, damaging the pump.

Sketch courtesy of Carson Dunlop Associates, a Toronto home inspection, education & report writing tool company [ carsondunlop.com ].

See details at

AIR CHARGE in WATER TANK, WHY?

Why do water pressure tanks lose their air charge?

In these simpler single-internal chamber steel tanks the air charge is lost either by absorption into the water as it passes through the tank during use, or it may be lost by leaks at the tank or nearby plumbing fittings.

If a steel water tank has lost its air charge, or most of it, the condensate line on the tank will be high, near the top few inches of the tank side (unless you live in an arid climate where there is never condensation on the water tank anyway.).

How do we know a water tank has lost its air charge? Detect a waterlogged pressure tank:

Photograph of a water pressure tank air volume controlIf a steel water tank has lost its air charge, or most of it, the condensate line on the tank will be high, near the top few inches of the tank side (unless you live in an arid climate where there is never condensation on the water tank anyway).

In this condition the steel tank is called a waterlogged water pressure tank. Such tanks will also be heavy and won't be so easily rocked or moved - a simple test we make to see if the tank is empty or full of water. (Don't move the tank so much that you cause a water piping leak!

These observations are signs pointing to a loss of the air charge in a bladderless water pressure tank:

  1. At the tap water pressure or flow-rate cycles between strong and weak every few seconds
  2. Near the water pump you hear the pump turning on-and off frequently, perhaps at intervals of 40 seconds or less
  3. With the pump turned off by its pressure control switch, and with the water system at full pressure (no water is being run) you may notice that a condensation line on the water tank is near the top of the tank - the tank is water-logged.
  4. With the pump turned off manually at the pump's power-switch, and with water pressure drained from the system, you may notice by gently-rocking the pressure tank, that it is heavy - full of water

Watch out: if your well pump or water pressure booster pump continues to cycle on and off rapidly there is risk of damaging the pump or its pressure control switch, leading to loss of water pressure and costly repairs.

See details at

WATER PUMP SHORT CYCLING - home

Also see

WATER PUMP SHORT CYCLING CAUSES

When & how to add air to a water tank

Our explanation of how to add air to a water pressure tank, begins

at WATER TANK AIR, HOW TO ADD

Automatic ways to add air to a water tank: AVCs

Photograph of a water pressure tank air volume control

Some old-style bladderless steel water pressure tanks are equipped with an air volume control device which is intended to put makeup air into the tank as air is lost or absorbed.

We discuss these

at AIR VOLUME CONTROLS but suffice it to say these often stop working. But if you see one on your water tank you know this is a non-bladder type older style water pressure tank.

Also see WATER PUMP & TANK I&O & REPAIR MANUALS

Leaks in Steel Water Tanks

Photograph of a steel water tank

The water storage tank in the photographs above and below is leaking, having rusted through from inside the tank.

This tank is less needed for storage than to smooth or regulate the water pressure in the building as the pump cycles on and off.

Leaks like the ones in these photos can also leak the air charge out of the upper portion of the tank when the in-tank water level is below the leak point. So you might trace a water pump short cycling problem to an air loss in the tank to a leak in the tank itself.

Photograph of a steel water tank

Open Steel Water Storage Tank

Steel water tank open to the atmosphere includes a float control (C) Daniel Friedman Inspectapedia.com ... Steel water tank open to the atmosphere includes a float control (C) Daniel Friedman Inspectapedia.com

This leaky and disused steel water tank, open at its top, was used to provide a building water supply.

This water tank is discussed

at CISTERNS, WATER STORAGE


...

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