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Zinsco & GTE/Sylvania circuit breakers or electrical pane field failure reports & photographs of from a variety of sources.
This article series discusses the electrical, fire, and shock hazards associated with Zinsco electrical components,
circuit breakers, electrical panels, including
certain Sylvania electrical panels and breakers which are in fact of the same product design and origin.
Our page top photo of a burned Zinsco main circuit breaker and burned greased Zinsco electrical panel bus was provided by Washington state electrician J. P. Simmons
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- Daniel Friedman, Publisher/Editor/Author - See WHO ARE WE?
Field Failure Reports: Zinsco Sylvania Electric Panel / Breakers
Field Failure Report No. 39: Pending approval 2018/10/22:
GTE Sylvania Cat. No. MLB20(20-40C) load center with 200A main breaker
I'm dealing with this problem in my home currently, I have both my HVAC and an electrician here. It turns out as I'm reading your article, you cite someone named James Simmons from Mr Electric.
Completely by coincidence I happen to have gotten my hands on a Mr. Electric electrician today. He was recommended to me by a friend who's in contracting locally. He's doing a great job.
[Click to enlarge any image]
He did not know about the Zinsco/Sylvania problem. I discovered it by coincidence doing a search on line during the eight hours they've been here so far.
There were problems found with our air handlers and they were wondering if that is what caused this Ark. Once I found your website we started to take a different path.
If you're interested in more information or details please let me know.
Thank you for your information. Also is there a place where I can research to find out if my panels were officially recalled? - Anonymous by private email, 2017/02/16
Reply:
Your photos show an apparent arc burn flash-over soot on the interior of the Zinsco/Sylvania panel cover, on what appear to be the entering service mains, on the side of the panel enclosure, and on a cluster of circuit breakers shown in this detailed image below.
Without more investigation of the breakers, panel bus, and circuit involved one cannot say for certain if this arc-flash damage was due to a defect in the circuit breaker, panel bus, connections, or some other issue.
OPINION: a look by your electrician at the condition of the circuit breaker-to-bus connection might show the same arcing and burning illustrated above in this article. That would argue for an occurrence of the bus-connector defects and hazards we've described.
In any case, I would replace this electrical panel.
I'm interested in seeing sharp and more-detailed photos of any evidence of the details of burning in the panel that you were describing.
That would be useful additional information to document.
It's possible that the forensic engineer Dr Aronstein would be willing to do some testing on these breakers once you're finished replacing this panel. I'll check with him.
I'm not aware of any GTE/Zinsco panel recall that would help you out with replacement costs.
Notice: besides the Zinsco & Zinsco-Sylvanial field failures illustrated in this article, additional field failure reports and more photographs of Zinsco circuit breaker failures are found at ZINSCO FAILURE REPORTS
Zinsco electrical panel overheating (Jon Bolton) - infrared photographs - see ZINSCO OVERHEAT IR PHOTOS.
Photo 2: A Zinsco panel bus, showing scratch and oxidation marks
Photo 3: A Zinsco double pole breaker in-place, with the electrical panel bus exposed
Photo 4: A Zinsco breaker side blowout, exposed breaker contact exposed in the electrical panel
Photo 5: A Zinsco breaker side blowout-2, exposed breaker contact exposed in the electrical panel
Photo 6: A Zinsco electrical panel bus bar burn marks, exposed by partial-removal of circuit breaker
Photo 7: A Zinsco burned panel bus bar, blown-out circuit breaker, and arcing debris on other circuit breakers - partial disassembly
Photo 8: A Zinsco main panel, below you can read the case report April 25, 2003 below
Photo 9: A Zinsco burned circuit breaker, case report April 25, 2003 below
Photo 10: A Zinsco double-pole thin style breaker, light green toggles
Photo 11: A Zinsco copper bus bar burn, in a Zinsco electric panel using copper busses
Photo 12: A Zinsco circuit breaker with burned contacts, closeup
Photo 13: A Zinsco circuit breaker with burned case, closeup side view
Photo 14: A Zinsco circuit breaker with burn and arcing flash marks, side view at the Zinsco electric panel
Photo 15: A Zinsco circuit breaker with burned, broken case, closeup
Photo 16: A Zinsco circuit breaker with burned, broken case, "clothes dryer quit working"
Photo 17: A Zinsco electric panel bus details, with what looks like a circuit breaker contact trapped on the bus
Photo 18: A Zinsco circuit breaker case damage, interior view
Photo 19: A Zinsco circuit breaker with burn and arcing flash marks, side view at the electric panel
Photo 20: A Zinsco electric panel bus bar, showing pitting and burn marks
Photo 21: Zinsco burnt up main breaker -1
Photo 22: Zinsco burnt up main breaker -2
Photo 23: Zinsco burnt up main breaker -3
Photo 24: Zinsco burnt up main breaker -4
Photo 25: Zinsco main circuit breaker and buss damage -1
Photo 26: Zinsco main circuit breaker and buss damage-2
Photo 27: Zinsco breaker burn marks at copper bus damage
Photo 28: Bad copper bus damage behind a full size Zinsco breaker -1
Photo 29: Bad copper bus damage behind a full size Zinsco breaker -2
Photo 30: Zinsco breaker partly disassembled at site of copper panel bus damage
Photo 31: Burned outlet, Zinsco breaker no-trip-exterior, below you can read the case report May 04, 2005
Photo 32: Burned outlet, Zinsco breaker no-trip-interior-1, case report May 04, 2005
Photo 33: Burned outlet, Zinsco breaker no-trip-interior-2-burned wires, case report May 04, 2005
Photo 34: Zinsco Main Panel, case report May 04, 2005
Photo 35: Burned outlet, Zinsco breaker no-trip-burned wall at outlet, case report May 04, 2005
Photo 36: Burned outlet, Zinsco breaker no-trip-burned wall - 2, case report May 04, 2005
Zinsco failure photos #38 & 39: burned Zinsco circuit breaker, burned grey Zinsco circuit breaker with case side blowout, case reports Jeff Weissman, 3/7/2007 and 3/8/07.
These photographs of Zinsco circuit breaker blowouts and bus connection burning in the Zinsco electrical panel make clear that a simple visual inspection of the panel, without disassembly, risks failure to discover damaged, unreliable components that may not be offering the overcurrent and fire protection intended.
SAFETY WARNING: only a licensed, trained electrician should remove electrical panel covers or remove and install electrical components in the panel.
...
Note: this breaker photo (below) was submitted to us from a purported GTE-Sylvania photograph - it may have been collected from a GTE-Sylvania electrical panel that did not use the Zinsco-design circuit breakers and/or may be of a different brand or manufacture.
At below right is a close-up of the bus-connection portion of a classic Zinsco circuit breaker - showing the difference between these devices.
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In addition to any citations in the article above, a full list is available on request.
Personal communication, J. Aronstein to D. Friedman, 3/6/2006
James P. Simmons: Personal communication and photographs used in this article series, J. Simmons to Daniel Friedman, 3/4/2006, 2/19/2008. Photographs contributed to this website by Jim P. Simmons, Mr. Electric, Licensed Master Electrician,
1320 Dayton Street SE, Olympia, WA 98501, 360-705-4225, Fax 360-705-0130 or by email to mrelectricoly@msn.com
Thanks to Jon Bolton, professional home inspector in central Florida, the INSPECTAGATOR for field photographs of Zinsco electrical panels and circuit breakers, including the no-trip burnup Zinsco photo used in this article. Mr. Bolton can be contacted at 407-678-HOME (4663) or by email jon@inspectagator.com. Mr. Bolton uses infrared imaging equipment in field investigations.
Thanks to various electricians, home owners, and home inspectors for contributing the Zinsco Sylvania-Zinsco electric panel and circuit breaker field failure reports cited above.
Thanks to David Osborn, an alert home inspector, for helpful critique regarding the need for Zinsco/Sylvania electrical panel replacement, 4/27/06
Thanks to Joe Funderburk,
Alpha & Omega Home Inspections,
Hickory Grove, SC for his photos of a Kearney electrical panel. Mr. Funderburk is a NACHI member and home inspector who can be reached at jfunderburk@aohomeinspection.com or at www.aohomeinspection.com
Thanks to Texas electrician Jeff Weissman for contribution of photographs of burned Zinsco circuit breakers. 03/06/2007. Mr Weissman can be reached at jeffweissman@gmail.com or by telephone at 713-666-6605
In addition to citations & references found in this article, see the research citations given at the end of the related articles found at our suggested
Carson, Dunlop & Associates Ltd., 120 Carlton Street Suite 407, Toronto ON M5A 4K2. Tel: (416) 964-9415 1-800-268-7070 Email: info@carsondunlop.com. Alan Carson is a past president of ASHI, the American Society of Home Inspectors.
Carson Dunlop Associates provides extensive home inspection education and report writing material. In gratitude we provide links to tsome Carson Dunlop Associates products and services.