What is Fiberboard Insulating Board Sheathing Made-of?
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What are the ingredients in fiberboard insulating sheathing or wall, ceiling, or roof sheathing used on or in buildings:
Ingredients of fiberboard sheathing.
This article series describes and provides photographs that aid in identifying various insulating board sheathing materials used on building walls and roofs, such as Homasote, Celotex, Insulite, and Masonite insulating board sheathing products.
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What is Fiberboard Insulating Sheathing Made Of?
While wood pulp is and was the most frequently-used raw material in the production of fiberboard in rigid sheets as a building material, the range of materials used to produce plant-based boards and "lumber" used in construction is broad, including
bagasse (sugar cane fibers & waste),
bark,
flax,
grass,
hemp,
jute,
newspaper
oat hulls
peanut shells,
reeds and various other grasses
sawdust,
spent hops
straw
wood pulp tailings or byproducts.
In 1955 the US FPL reported:
Wood fiber is the most common material used in the manufacture of insulating fiberboard.
Two large companies use bagasse, while another company's board is composed mostly of waste paper. Flax shives are used to some extent by one manufacturer.[15]
[Click to enlarge any image]
There has been a variety of techniques to produce, bond, and give desirable properties (waterproofing, vermin proofing, rigidity, structural strength, sound and heat insulating properties) to fiberboard products, in general the boards are made from a mixture of ingredients that are pressed or rolled, and bonded using asphalt, clay, decxtrin, paraffin wax, plaster, urea formaldehyde resin, or other binders.
Carbon black is used by some manufacturers in very small quantities (about 1%).
Our photo (above, provided by a reader) illustrates use of fiberboard sheathing beneath a brick veneer wall. The demolition was performed during building renovations.
As we explain at FIBERBOARD SHEATHING, the home page for this topic, originally, Homasote® produced sanded "agasote" sheets used in the roofs of passenger railroad cars, moving, in 1915, to automobile roofs, and in 1916 to construction products. Homasote was widely used for military barracks in both WWI and WWII and is still promoted for sound resistant sheathing and other applications.
Celotex®, Homasote®, Thermafiber®, and similar insulating building sheathing board products are still sold as a lower cost alternative to plywood or OSB for building sheathing.
This fiberboard sheathing product is used as structural paneling, insulation, concrete pouring forms, and expansion joints.
Fiberboard sheets or lumber have been produced in three densities for different applications:
Low density (soft and relatively thick (e.g. 7/16")) used for insulating sheathing or soundproofing
There both non-structural and structural fiberboard panels that did not require this additional bracing have been produced. Some fiberboard sheathing products can claim adequate structural shear strength, particularly if the proper nails and nail pattern are used.
Other contemporary producers of fiberboard building sheathing, also discussed at SHEATHING, FIBERBOARD where you will find a complete list of fiberboard manufacturers, include:
Excerpt: QuietBrace® structural fiberboard sheathing by Georgia-Pacific combines the bracing of a
structural sheathing with the sound-deadening properties of a sound board to help support
a peaceful interior environment.
Asphalt coated on all sides to help combat air infiltration
and moisture absorption, QuietBrace can help increase a structure’s energy efficiency and
help reduce its utility expenses. In contrast, QuietBrace is still beneficially permeable so it
allows walls to breathe and moisture vapor to escape.
Produced with a high percentage of
regionally sourced, recycled fiber content, QuietBrace provides strong construction
characteristics and valuable environmental contributions as well as
material cost efficiency and stability.
Temple-Inland QuietBrace SOUND DEADENING STRUCTURAL SHEATHING INSTRUCTIONS [PDF] 2007, Temple-Inland, Website: www.templeinland.com tel: 800-231-6060 retrieved 2019/11/25 original source: https://images.homedepot-static.com/catalog/pdfImages/0f/0f150cbe-9264-46cb-9217-b06b985634cc.pdf
Note: Temple-Inland and QuietBrace are trademarks of TIN, Inc. 05/07 - see also Georgia Pacific Quiet-Brace.
At FIBERBOARD SHEATHING IDENTIFICATION - home you'll find a complete list of fiberboard producers and brands along with identification photos including for fiberboard products that are no longer in production but may be found on older buildings.
Fiberboard sheathing, also called black board, black fiberboard, gray board, or buffalo board sheathing in some areas, is a fibrous material impregnated by (or in some cases coated with) a stabilizer and water repellant - asphalt on early versions of this material that we have found.
Keep in mind that fiberboard products vary in color, thickness, density, texture, and coatings. Black fiberboard will often be coated in an asphalt water-resistant layer but other fiberboard, especially for indoor use may be tan, gray, brown, etc.
While it's not easy to find and identify this material on a building wall unless indoor or outdoor demolition is being performed, you can spot the product in building attics on the gable-end walls.
The R-value of fiberboard sheathing is higher than plywood, gypsum board, etc, and is rated at about R 2.4 per inch (or about R 1.2 in more typical half-inch thickness with which it is applied. The board also reduces sound transmission into buildings.
Ingredients & MSDS data for fiberboard insulating sheathing products
In sum these are benign products for the most part, though wood dust particles from any wood material can be a potential hazard. For the specifics of your fiberboard siding you'll want to consult the MSDS of the particular product.
A review of the patents and product description for Celotex insulating lumber products shows that asbestos was not among the product's ingredients.
In "Insulite Co. vs. Reserve Supply Co", a 1932 lawsuit, relevant patents and ingredients are described, including a composition of plaster of paris, cement, or other like substance, combined with hair, wood fiber, sawdust, wool, wood shavings, excelsior, straw, or similar substances. (Asbestos was not cited in the product description. )[11]
For example:
Cheremisinoff, Nicholas P. Condensed encyclopedia of polymer engineering terms. Butterworth-Heinemann, 2001.
describes extrusion coatings and polymers used as surface coatings on some fiberboard products.
Homasote 440 ingredients - quoting: Cellulose based material containing
1 to 2% paraffin wax, CAS 8002-74-2, and less than 0.1% copper base pesticide, CAS 39290-85-2. The product contains no known hazardous or
carcinogenic components.
Knight-Celotex Fiberboard™ ingredients - MSDS (Marrero Plant), MSDS No. 00040-85F, 4/19/2002, trade name Premium Fiberboard Insulating Sheathing, Manufactured Home USB, Coated 1 & 6 Sided, lists the following ingredients:
Cellulose (<= 96%), Starch (<= 10%), Paraffin Wax (<= 2%), Carbon Black (<= 0.5%), Clay (<= 2%), and Lamination Adhesive (<= 3.5%). Original source: anoziraworks.com/uploads/Celotex_Fiber_board.pdf
StructoDek® high density roof insulation ingredients: laminated board & coated 1 & 6-sided, MSDS: 001-86F, 4/12/2005, Knight-Celotex LLC, Northfield IL Tel: 800-596-9699 lists these ingredients:
Cellulose (<95%), Starch (<9%), clay (1%), Carbon Black (1%), Wax (1%), Laminating Adhesive (< 3.5%). Original source: usply.com/downloads/other/msds-structodek.pdf
Structodek High Density Fiberboard Roof Insulation is defined by OSHA (29 CFR Part 1910) as an "Article". A manufactured item which is formed to a specific shape or design during manufacture which does not release or otherwise result in exposure to a hazardous chemical under normal conditions of use.
Sturdy-Brace High Density Fiberboard ingredients: produced by Blue Ridge™ Fiberboard - MSDS: "Hazardous Components":
Wood Fiber*. [In other words, Asbestos is not present].
* *:
Watch out: Wood dust is listed by the IARC as a human carcinogen (Group 1).
...
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Reader Comments, Questions & Answers About The Article Above
Below you will find questions and answers previously posted on this page at its page bottom reader comment box.
Reply: Ingredients in NuWood and similar fiberboard products
Hi Craig
My OPINION is that the principal hazards from un-disturbed, intact NuWood or similar fiberboard insulating sheathing on homes are below the limits of detection. The material is principally wood fiber and in older products, waxes or coatings, located where it is not exposed to contact, nor even to weather: on the exterior of building framing and covered by a siding material.
However if you are demolishing or renovating a home with fiberboard or NuWood sheathing, there could be wood-dust hazards (see our IARC citation above), with perhaps lower levels of airborne plastics or coating materials and, depending on the age, condition, and history of the building, even more-hazardous chemicals such as now discontinued pesticides that might have been applied in some areas.
In general, as you can read in more detail above, wood-based "fiberboard" is a product made of wood fibers bonded together with a resin adhesive and, depending on the process, water, heat, and/or pressure.
A reason that fiberboard products came into production in the first place was to make use of wood byproducts such as sawdust, shavings, bark, and cutoffs that are residue from the production of lumber and other products.
Additional ingredients include paraffiin (wax) as a component to prevent the fibers from clumping during production of fiberboards, and in some products also as a water-resistant component, along with adhesives such as UF - Urea Formaldehyde (interior fiberboard products) or Phenol formaldehyde (PF) (exterior-use fiberboard products) in modern fiberboard and hardboard products.
Some fiberboard products, particularly hardboard in modern products may also be coated with a clear protective resin film, often polyethylene orother polyolefins, possibly polypropylene or other copolymers, and occasinally by PVC (polyvinyl chloride) or even nylon either alone or in combination to provide a protective surface. Coatings are applied as a laminate to the hardboard surface.
Specialty fiberboard or hardboard products are also produced incorporating a covering or layer of aluminum foil, paper, and polyethylene plastic.
Two different processes are used: wet process using water to distribute the wood fibers as they are formed into a mat, and a dry process that is similar but omits the water, often using heat and pressure.
Please take a look at IDENTIFY NU-WOOD PANELS where we describe NuWood and its ingredients. Don’t hesitate to ask follow-up questions.
You'll also find some NuWood PDF files and scholarly articles that describe the product in more detail.
Our patent citations throughout this article series also often add details about the production process and ingredients in fiberboard products including NuWood.
Additional references on construction & components of fiberboard are given above.
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Citations & References
In addition to any citations in the article above, a full list is available on request.
[1] Homasote® Company, 932 Lower Ferry Road, West Trenton, NJ 08628-0240 Tel: 800-257-9491 Ext 1332, or from outside the U.S. call 609-883-3300. Website: http://www.homasote.com/ , Email: Sales@homasote.com.
Thanks to Homasote CEO Warren Flicker for technical review and comment on this article.
Mark Cramer Inspection Services Mark Cramer, Tampa Florida, Mr. Cramer is a past president of ASHI, the American Society of Home Inspectors and is a Florida home inspector and home inspection educator. Mr. Cramer serves on the ASHI Home Inspection Standards. Contact Mark Cramer at: 727-595-4211 mark@BestTampaInspector.com
John Cranor [Website: /www.house-whisperer.com ] is an ASHI member and a home inspector (The House Whisperer) is located in Glen Allen, VA 23060. He is also a contributor to InspectApedia.com in several technical areas such as plumbing and appliances (dryer vents). Contact Mr. Cranor at 804-873-8534 or by Email: johncranor@verizon.net
[2] Celotex Corporation, PO Box 31602, Tampa FL 33631, with offices in Atlanta, Chicago, Cincinnati, Dallas, Oakland and Philadelphia, and plants in six U.S. States is headquartered in Tampa, FL. Celotex is a national manufacturer of residential and commercial building materials. Website: www.celotex.com Tel: 800-CELOTEX
"Insulation Selector Guide", Celotex Corporation, web search 6/29/12, original source: http://www.silvercote.com/PDF/ThermaxInsulSelectorGuide.pdf, [copy on file as CelotexThermaxInsulSelectorGuide.pdf ]
"Celotex Blue Ridge Fiberboard", SturdyBrace®, produced by Blue Ridge Fiberboard Inc., 250 Celotex Dr., Danville VA 24541, product literature, web search 6/29/2012, original source: blueridgefiberboard.com/pages/sturdybrace.php, [Copy on file as Celotex_BlueRidge_SturdyBrace.pdf].
MSDS: original source: blueridgefiberboard.com/pages/sturdybrace/pdfs/SturdyBrace-msds-br.pdf
"Guide Specifications: SturdyBrace® Structural Fiberboard Wall Sheathing", 6/29/12, original source: blueridgefiberboard.com/pages/sturdybrace.php [Copy on file as SturdyBrace-guidespecs.pdf]
[3] Douglas Leen, Petersburg AK 99833, contributed the photograph of insulating board scraps from roof insulation removed from a building. Dr. Leen provides such a wide range of services, collectables, and historical information about the Northwest that a succinct description is difficult: flying dentist goes anywhere, antique forestry posters, historic campers, the tugboat Katahdin, in Alaska, Washington, and Wyoming. Mr. Leen can be contacted at mail@dougleen.com or at 907-518-0335
[4] Georgia Pacific: information about DensGlas gypsum board building sheathing can be found at the company's website at gp.com/build/product.aspx?pid=4674
[6] Thermafiber, Inc.,
(now a division of Owens Corning®) at Thermafiber, Inc., 3711 Mill Street, Wabash, IN 46992, Tel: 888-834-2371 (U.S. & Canada) - 260-563-2111 Website: www.thermafiber.com or Thermafiber technical services at 888-834-2371 (U.S. & Canada) ; Phone: 260-569-0801, Fax: 260-563-8979 or Email: technicalservice@owenscorning.com
[7] Weaver: Beaver Board and Upson Board:
Beaver Board and Upson Board: History and Conservation of Early Wallboard, Shelby Weaver,
APT Bulletin, Vol. 28, No. 2/3 (1997), pp. 71-78, Association for Preservation Technology International (APT), available online at JSTOR.
[8] Pittsburgh Press, "Yesterday - in costly homes alone, Today even the simplest home can have this hidden comfort", The Pittsburgh Press, 19 April 1925, classified ads section. Web search 6/22/12, [Copy on file as Celotex_Ad_023_PP.jpg and more]
[9] pending research
[10]
Patents pertaining to building insulation & insulating board, Celotex & Insulating Board type products
"Sound absorbing board for walls and ceilings", Patent No. 1,554,180, issued to W.S. Trader, September 15,1925, first disclosed a wallboard constructed from "Celotex", a felted mass of strong bagasse fibers, so compacted as to be capable of use as an artificial lumber in that it can be sawed and nailed, and has sufficient strength in many cases to be substituted for lumber. That same patent mentions "Insulite", a building board made from wood pulp tailings and which likewise has a porous fibrous body portion and which is possessed of considerable strength so that the same can be nailed, etc. Celotex was preferred as an insulating material because its internal cells produce a sound-deadening insulating effect.
"Method and apparatus for drying moving material", Treadway B. Munroe et als, assigned to Dahlberg & Co., U.S. Patent No. 1,598,980, 7 September 1926, described a method and apparatus for drying sheets of artificial heat insulating lumber, known on the market as Celotex, improving the original process.
"Reenforced composition board", Treadway B. Munroe et als, U.S. Patent No. 1,578,344, 30 March 1926
"Insulating Structural Board", U.S. Patent 2,159,300, Armen H. Tashjian et als, assigned to William B. Miller, Lakewood OH, 23 May 1939, describes insulating structural boards of laminated construction for use as roof or floor slabs, and refers to "Standard insulating fiber boards, such as "Celotex", "Masonite", "Insulite", etc. that had excellent insulating properties but have relatively slight structural strength in flexure or bending under load, hence are not and cannot be used as structural slabs for load sustaining purposes, as roof or floor slabs, for example. [Adding structural strength ran into the problem of reducing the insulating value of the product.]
"Sound-absorbing chamber", Treadway B. Munroe et als, U.S. Patent No. 1,705,778, 19 March 1929 (using Celotex to construct a sound deadening chamber.
"Method of and apparatus for drying moving material", U.S. Patent 2,376,612, Carl G. Muench, New Orleans, assigned to Celotex Corporation, described a method and apparatus for drying sheets of artificial heat insulating lumber, preferably formed by the felting of bagasse fiber along with other materials necessary to make a satisfactory structural fiber board. 22 May 1945
"Sound-absorbing board for walls and ceilings," U.S. Patent 1,554,180, Sept. 15, 1925, Wilber S. Trader, assignor to Dahlberg & Company, Chicago IL. described an interior-use sound insulating product.
[11] "Insulite Co. v. Reserve Supply Co.," 60F.2d 433 (1932), Circuit Court of Appeals, Eighth Circuit, July 26, 1932. Web Search t/23/12. Quoting:
Rabbeted joints in material to which plaster or other material is applied are found in the Jones patent, No. 886,813. In this patent the composition is made up of plaster of paris, cement, or other like substance, combined with hair, wood fiber, sawdust, wool, wood shavings, excelsior, straw, or similar substances. The length of the lath covers three joists instead of four. The boards are arranged in staggered relation to each other and the joints are shiplapped. The specification states that after the boards or blocks are placed in position they may be covered with wallpaper or other similar material, which, of course, would include plaster.
"Machine for perforating Insulite Boards", U.S. Patent No. 1,306,283, Patented 10 June 1919, John K. Shaw, inventor from Minneapolis MN, describes improvements for machines for perforating Insulite Boards.
"Before you Build write for this mailing piece and a sample of Insulite", [advertisement], The Literary Digest, 13 September 1940.
[13] "Separating the Fiber of Wood", A.S. Lyman, U.S. Patent No. 21,077, 3 August 1858
[14] Standards pertaining to fiberboard insulating sheathing:
ASTM C 208-95 (2001) – Standard Specification for Cellulosic Fiber Insulating Board. Type IV Grade 2 (Structural Wall Sheathing).
ASTM C 846-94 (2003) – Application of Cellulosic Fiber Insulating Board for Wall Sheathing.
ASTM D 1554 - Definitions of terms Relating to Wood Based Fiber and Particle Panel Materials.
ASTM E-72 (1997)- Standard Method for Conducting Strength Tests of Panels for Building Construction.
ANSI /AHA - A194.1, Cellulosic Fiberboard.
U.S. Department of Commerce: PS57-73, Cellulosic Fiber Insulating Board
A.F.A. (2003): Fiberboard Sheathing test results
[15] "Properties of insulating fiberboard sheathing",
Forest Products Laboratory (U.S.)
Luxford, R. F. (Ronald Floyd), 1889 (1960), original report 1955, citation:hdl.handle.net/1957/2489, web search 6/29/12, original source: http://ir.library.oregonstate.edu/xmlui/handle/1957/2489
Building Failures, Diagnosis & Avoidance, 2d Ed., W.H. Ransom, E.& F. Spon, New York, 1987 ISBN 0-419-14270-3
Building Pathology, Deterioration, Diagnostics, and Intervention, Samuel Y. Harris, P.E., AIA, Esq., ISBN 0-471-33172-4, John Wiley & Sons, 2001 [General building science-DF] ISBN-10: 0471331724
ISBN-13: 978-0471331728
Building Pathology: Principles and Practice, David Watt, Wiley-Blackwell; 2 edition (March 7, 2008) ISBN-10: 1405161035 ISBN-13: 978-1405161039
In addition to citations & references found in this article, see the research citations given at the end of the related articles found at our suggested
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