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Williams Monterey Wall Furnace © IAPWall-Mounted Furnaces & Heaters

Inspect, trouble shoot, repair gas-fired wall heaters

Wall mounted direct-venting gas-fired heating furnaces.

This article describes wall mounted furnaces used for home heating. Usually these are gas-fired direct-vent units such as the gas furnaces described in the text below.

We describe the installation fire clearances to combustibles, the use of an auxiliary blower unit, and the ability of the gas furnace to deliver heat without requiring external electrical power, permitting an area to be heated during a power outage or where electricity may simply not be available.

We discuss wall mounted furnace choices, installation, troubleshooting, safe flue gas venting, repairs. How do direct-vent gas fueled wall furnaces work? Use of auxiliary blowers with wall furnaces. Operation of the wall furnace during a power outage. Clearances

InspectAPedia tolerates no conflicts of interest. We have no relationship with advertisers, products, or services discussed at this website.

- Daniel Friedman, Publisher/Editor/Author - See WHO ARE WE?

to combustibles for wall-mount gas furnaces.

Direct-Vent Wall-Mounted Gas Furnaces

Williams wall furnaceShown at page top and at above/left eft are examples of gas-fired wall furnaces used for heating residential homes or in some cases mobile homes. These example furnaces are Williams wall furnaces.

Just above is a wall-mounted 22K/30K BTUh direct vent furnace from the Williams Furnace Corporation .

[Click to enlarge any image]

Gas-fueled direct-vent wall-mounted furnaces described here are typically installed where point-source heat will be adequate to warm a living area and where no chimney is required (the units vent directly through a side wall).

Typical wall mount furnaces like the ones described here offer an added advantage of being able to provide heat during a power outage, as they can work without electricity.

The units all incorporate an automatic thermostat that can be used to control heat output.

Typical direct-vent gas fueled furnaces operate with output ranges between 15 KBTUh and 50KBTUh. The heaters vary in width from as little as 14" to about 36" and in height from about 27" to nearly 6. 5 feet depending on the manufacturer and model.

If your application needs greater heating capacity, higher BTUh output gas-fueled heaters may be sold by the same manufacturer in alternative models that require top-venting rather than venting horizontally directly through the building wall, offering outputs up to 65,000 BTUh.

Gas furnace models designed to operate at high altitude are also available. When evaluating the BTUh output of these gas-fired heaters, Trane notes that the input BTUH ratings are for elevations up to 2000 ft and that BTUH ratings (for U.S. installations) should be de-rated by 4% per 1000 feet above sea level.

For Canadian installations of such gas heaters Trane's BTUH input ratings are for up to 4,500 ft. and are de-rated 4% for elevations above 4,500 feet above sea level.

Adjustments to the BTUH data for other manufacturers may vary. - Trane (2003).

Auxiliary Blower Unit for Direct Vent Wall-Mount Gas Furnaces

A high-capacity blower fan, provided as an accessory, does require 115VAC and is sold as an additional feature that can increase the heat output and heat delivery speed for these units. But they can also work by convection without operating the blower fan.

Sunroom conversion to heated space using wall mount gas furnace (C) Daniel Friedman KL RS 1983

I [DJF] first installed one of these direct vented, wall-mounted gas furnaces in an un-heated sunroom addition of a Fishkill, New York Home in 1983.

What had been a porch that was later enclosed had been an un-heated area of the home shown at left (red arrow).

Shortly after the project was complete, the owners experienced a power outage that lasted several days.

They reported being quite happy to be able to retreat to the newly-completed and warm sunroom of the home where the heater operated without a requirement for external electrical power.

The gas heater can operate with or without the auxiliary blower if one is installed, so its presence does not prevent the delivery of heat should there be a power loss.

The auxiliary blower mount location varies but is typically attached to the top of the furnace and includes separate on-off or automatic controls. Some wall mount furnaces also include a rear-outlet register suitable for some installations.

Wall Mount Furnace Clearance Distances

Direct vent gas furnace operation, Williams Furnace CorporationUsing the Williams Furnace Company models as an example, typical clearance distances are

Larger, taller wall-mount furnaces of this type can be installed with zero clearance to the finished floor and as closely as 2-inches to the ceiling or overhang, depending on the furnace model.

The wall furnace vents the LP or natural gas fuel combustion gases through a horizontal wall vent to the building exterior.

Because the furnace is designed to accept combustion air from outside and to vent combustion gases directly back to the outdoors, the combustion chamber is sealed from room air, minimizing the risk of escape of flue gases or dangerous carbon monoxide to the room interior.

The wall furnace vent installation should include a vent shield and a vent-cap guard to protect against entry into the vent by birds or other animals - an event that could occur when the unit is idle and the vent is cool, and an event that could block the flue, preventing safe operation of the unit.

For thicker building walls the horizontal vent can be extended up to 24-inches.

For very thin building walls (such as in a mobile home where permitted by local codes), a thin-wall collar kit adapts the heater's vent system to walls from 1" to 5" in thickness.

Watch out: both for safety and to avoid a building code violation, check with your local building department about building permit requirements, inspections, and code compliance before purchasing much less installing any heating systems in your home.

Direct-Vent Wall Mount Gas Furnace Operation

The illustration at left, adapted from Williams Furnace Company, illustrates both the heating of room air by the gas furnace (the red area) and the direct-venting through the side wall (yellow areas).

On a call for heat a piezoelectric igniter lights the LP gas or natural gas gas burner inside of the combustion chamber.

Combustion air for the gas burner enters from outside (blue arrows around the exhaust vent in the right of the illustration), and combustion gases exit through the wall, passing through the exhaust vent to outdoors (large yellow arrows).

Cooler room air enters at the bottom of the furnace (dark blue arrows at the bottom of the heater), and is warmed by heat transferred through a steel heat exchanger to the room air as it passes upwards by natural convection to exit into the room through the front and top of the heater (red area and arrows).

If an auxiliary 115VAC blower unit is installed the blower increases the rate of air movement through the furnace.

Exhaust vent sizes vary by manufacturer and by heater type.

The power-vented the Trane units we reviewed used round vent diameters of just 2-3" while naturally-vented units used larger exhaust vents. Note that direct-vent gas furnaces that use power-venting will require 120VAC at all times.

Below are typical clearance distances for a ceiling-hung gas wall heater from DAYTON GAS HEATER MANUALS & CONTACT INFO

Inspecting Gas Fired Wall Mount Heaters

Below: unsafe gas venting of a heater at a mobile home. Below right, oil fired heater in a mobile home closet. [Click to enlarge any image]

Unsafe gas vent on a mobile home heater (C) Daniel Friedman

Watch out: Casey et als (1999) reported that the heating equipment most-often found in unsafe conditions in homes were gas-fired wall heaters.

Oil furnace in a mobile home (C) Daniel Friedman

Watch out: This heating system inspection including any tests that are performed cannot be a complete, comprehensive nor technically exhaustive inspection nor safety test of the equipment but it can reduce risks to building occupants. Remember to check for the presence of CO2 and Smoke detectors or alarms.

Our photos above show that goofy installation of heaters in a mobile home closet are not confined to gas fired units.

At above right, the heater in this mobile home closet was oil-fired.

See MOBILE HOME HEATING SYSTEMS

See HEATING FURNACE INSPECTION GUIDE for a complete index to inspecting & troubleshooting warm air heating systems.

Direct Vent & Un-Vented Gas Heater & Gas Furnace Manuals & Standards

Empire Corcho infrared gas fueled wall mount room heater (C) InspectApedia.com Ruth PAPhoto: an Empire un-vented infrared wall heater, Empire Corcho, photo provided by an InspectApedia.com reader. [Click to enlarge any image]

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Reader Comments, Questions & Answers About The Article Above

Below you will find questions and answers previously posted on this page at its page bottom reader comment box.

Reader Q&A - also see RECOMMENDED ARTICLES & FAQs

Is it safe to turn on this damaged Wall Furnace?

Smashed wall furnace in rental unit (C) InspectApedia.com Mary C

I installed a dual wall furnace in a rental property and the tenant damaged it by first trying to pull it off the wall and then used a crowbar or a sledgehammer on one side of the heater.

I see from other posts that it is recommended that it be checked annually. I was wondering if it is even safe to try to turn it on. the side of the wall where the pilot light is located is not the one that was damaged. - On 2022-10-10 by Mary Coughlin

OPINION by InspectApedia-911 (mod) - No, that smashed wall furnace is unsafe

@Mary Coughlin,

Watch out: I wouldn't bet your life for anyone else's on turning on that wall furnace.

It's been severely smashed and there's risk of both gas leaks as well as damaged venting, fire & safety controls.

Any gas furnace that is physically distorted such as the one in your photo is likely to have broken seals and possibly both fuel gas leaks and combustion gas leaks if the burner would even ignite.

Do not try to use this heater.

 

Where is heat coming from at my wall furnace when the unit is OFF?

Wall furnace is passing heat in to my hallway an my pilot light is off! IS the heat coming down through the exhaust vent on the roof? On 2022-09-07 by Gerry

Safety Warnings by InspectApedia-911 (mod) -

@Gerry,

First be sure that the blower fan itself is off not just the burner.

Then about checking your roof vent - in a properly working furnace there's absolutely no air connection between the flue gas exhausts produced by combustion and the duct work that's circulates air in your home.

Watch out: If there's a hole in a furnace heat exchanger, there could be such a circulation but it would have to be pretty big hole for you to be feeling it as heat delivered to the occupied space..

You could ask a heating service technician to do a smoke test to confirm that there's no leak in your furnace. Keep me posted.

Empire direct vent gas furnace blows itself out after running for a time

I have an Empire direct vent counter flow wall furnace model DVC 40-SPP wall furnace installed in 2004.

Service has been regular and the thermocouples replaced several times over the years. The unit ran perfectly for 15 years.

Over the past 8 years it has worked sporadically.

When first lit and turned on it works great. When it turns on as the house temp cools it will often attempt to light with an ordinarily loud whoosh sound that stops the ignition and sucks the pilot off.

Local servicemen cannot find any obvious problem. What would cause this unit to not light and snuff the pilot light out? Unit is cleaned and with a new thermocouples. On 2022-06-01 by Ricardo

Safety warnings by InspectApedia-911 (mod) -

@Ricardo,


Watch out: I can but guess that

- there is too much gas released before ignition occurs, causing a larger than normal ignition "explosion" that is either blowing out the pilot or exhausting its air supply

- there is a blocked air intake to the furnace so ignition is briefly exhausting the combustion air supply

- there is a blocked exhaust vent for the furnace, such that back-pressure extinguishes the pilot

- the pilot itself is clogged and flame under-sized, or is askew or otherwise not properly mounted or functioning

ANY of these conditions would be unsafe.

Can you post a photo of the pilot flame and device?

What's the correct air flow direction in my Dayton direct vent gas heater?

I replaced the fan motor on my Dayton gas fired vertical wall heater.

The fan blade rotates air toward the motor and then around the plenum, and then out the vents.

Is this correct or should the fan just blow directly out the top vent? On 2021-12-13 by John Joseph Gregurich

by Inspectapedia Com Moderator - look for the airflow direction arrow embossed right into the blower squirrel cage fan

@John Joseph Gregurich,

Air flow around the heating plenum may be correct, so as to pick up heat from the heat exchanger but I need to emphasize that I don't have a clear, full understanding of your installation.

Look at the air handler and the blower assembly: usually the manufacturer includes an arrow indicating the proper rotation direction for the blower assembly. Running it backwards will deliver poor air flow and increase heating cost.

If you don't have the IO Manual for your Dayton wall heater, contact the vendor:

Grainger Parts P.O. Box 3074 1657 Shermer Road Northbrook, IL 60065-3074 U.S.A.

Or see

DAYTON GAS HEATER MANUALS & CONTACT INFO


How do I turn off my Williams direct vent wall furnace - it won't turn off!

How do i shut of my Williams direct vent wall furnace 1403822. The thermostat is turned off, but there is still heat coming out of the unit. It's heating up in Ontario Canada On 2021-05-20 by Marylou Kormann

Warning by (mod) - how To immediately shut off your heater

@Marylou Kormann,

To immediately shut off your heater find the electric power switch that should be mounted on a wall or on the equipment close to the heater.

If you can't find that switch you'll find a circuit breaker or fuse in your panel that brings power to the heater and you can turn off power at either of those locations.

Watch out: But if your furnace is not turning off when it should then there's another problem such as shorted thermostat wires that need investigation.

In the article index found at the end of this page you will find a diagnostic and repair rticle titled

HEAT WON'T TURN OFF 

My Wall Furnace won't turn off even after I replaced the thermostat

I replaced the thermostat. Same problem. Furnace ignites at highest temp and remains on. What could it be? 2021-10-29 by carlos

Answer by inspectapedia.com.moderator - how to repair a furnace that won't shut off

@carlos,

If by "thermostat" you refer to the wall thermostat, and if you're saying your furnace won't turn on until you turn the thermostat all the way "up" I suspect a control board error in the furnace,

but you might first check for loose or damaged thermostat wiring itself by disconnecting the wires from the thermostat and connecting them together.

That can rule in or out thermostat wires that are shorted together so that there is always a call for heat.

If the heat goes on as it should then I suspect the thermostat itself or its connections.

If heat does not go on as it should then I suspect the thermostat wires or the control board or

Watch out: there could be a defective high limit or fan limit switch - making your heater unsafe.

Then make the same test at the other end of the thermostat connections, at the control board at the thermostat terminals

Repair details are at

HEAT WON'T TURN OFF 

and at

THERMOSTAT WON'T TURN OFF 

How do I turn on and operate a Wards wall-mounted gas heater? I've got no heat!

Wards gas wall heater (C) InspectApedia.com Weissbuch

I just moved into an old apartment and I don't have any heat..

I believe that the picture I sent is the reason for the no heat.. but have no knowledge of how to work this type of heater. - Anonymous by private email 2022/02/19

Moderator reply:

That looks like a wall mounted gas heater that should be venting to the building exterior but I'm not sure it's kind of blurry. It may be that the electrical power to the heater is off or that its gas supply is off.

Reader follow-up:

Thank you for your time. It's pilot is lit. And vents out the attic to roof. I have never seen a unit like this.. there are no operators instructions unfortunately so if you have any useful knowledge for me I would greatly appreciated.

Hopefully this is a better picture to see - below.

Wards gas wall heater (C) InspectApedia.com Weissbuch

Moderator reply: identify the heater brand and model and then download and review its operating instructions

It's a little dangerous to be trying to diagnose a heating system when I can't see it and don't know what it is. If your pilot light is lit it sounds as if you need to open a gas valve or turn up the thermostat to have heat.

Watch out: Make sure you have working smoke detectors and carbon monoxide detectors

I think I see a Wards data sheet in the bottom of that very dirty, poorly-maintained, possibly unsafe heater.

So take a look at that sheet and also look inside the cover door and around the rest of the accessible sides of the heater to confirm the brand and then find the model and serial number of the heater. That will let us find the installation and operation manual for the specific unit.

In my opinion the heater looks so dirty that it ought to be inspected for safety then cleaned and serviced, by a professional.

Also tell us the country and city where the heater is installed and the building age if you can.


Furnace air blows backwards after we changed the blower motor!

Wall mounted furnace blower diagnosis (C) Inspectapedia Joe

I have a wall mounted furnace that the motor was changed and it seems to blow the air down through the unit itself

and knocked out the top and blows out the pilot light

my other ones blow out the top and suck the cold air in from the bottom On 2021-09-23 by Joe

Repair advice by inspectapedia.com.moderator - wall mounted furnace blower troubleshooting

@Joe,

I don't quite understand the question, but if you mean that the blower in the air handler part of your furnace is blowing in the wrong direction that's often caused by improper installation - as simple as mounting a squirrel-cage fan backwards - and it is unsafe; leave the heater OFF and call for repair.

I suspect that the blower fan was installed backwards OR the motor is wired to spin in the wrong direction.

If the blower fan is mounted backwards the blades are curved the wrong way and you'll see almost no airflow out of the unit.

At BLOWER FAN ASSEMBLY CLEANING  you will see photos and text giving details of why and how we made sure that sure the blower fan was facing the right way in the air handler.

Also read BLOWER FAN OPERATION & TESTING -


Should my wall heater fan get red hot when I turn it on with the cover off?

If you take the cover off electric wall fan heaters, are the tines inside supposed to get red hot right away when you turn it on? On 2021-08-22 by Cat

Warning by inspectapedia.com.moderator - Basic safety inspection for gas fired wall heaters

Warning: Danger of leaving cover off of any furnace

@Cat,

Most heater covers include a safety switch, intended to keep you from death by touching live electrical components - a switch that prevents the system from operating if its access cover is not in place. If someone defeated that safety control your heater is unsafe.

Watch out: I'm not sure what you mean by "tines" that get red hot but your heater sounds unsafe, leave it off.

Here are some notes on making a

Basic safety inspection for gas fired wall heaters

Watch out: I am not providing a complete safety check list for wall-fan-heaters, and it is likely that there are important additional safety checks that a trained heating service technician would and should perform that we're not listing here. You should have your heater checked by a trained service technician.

That said, some key safety points are below, assuming that we are discussing a natural gas or LP gas fueled wall-heater:

1. Smoke & CO detectors:

Be sure that you have properly-installed, properly-located, and regularly-tested smoke detectors and carbon monoxide detectors (CO detectors) in your home. This is a key line of defense against unsafe gas fueled heating equipment.

2. Regular maintenance is important:

Because most gas heaters run pretty clean, people tend to go longer than they probably should between heating service calls that include an inspection, cleaning, and tuneup. If you've not had that done in the last year, schedule that service, and at its completion, ask your on-site service tech for her opinion about the frequency of such visits.

3. If you smell combustion products or gas indoors, if you can so safely, immediately turn off the gas supply to the building and power to the heater, then from outside at a safe location call for repair.

The concern is for both a combustible or explosive gas leak and for a carbon monoxide poisoning hazard. CO itself is odorless but as it's likely to be mixed with combustion gases from the heater, if you smell such indoors there's a hazard to be investigated.

4. If on inspection you see sooting at or around the burner or the gas exhaust, the system is not operating properly and it is unsafe, risking dangerous CO production.

5. If you see burn marks anywhere in or around the equipment you should ask your heating service technician to take a look.

6. If you have UN-VENTED gas [portable?] space-heating equipment in my opinion and that of at least some others including the US CPSC, that equipment is unsafe and ought not be used.

See COMMISSION PROPOSES BAN ON UNVENTED GAS SPACE HEATERS [PDF] U.S. CPSC, (2016)

Followup by Cat

@inspectapedia.com.moderator, I won't be leaving the cover off, just pulled to clean and check if anything looked 'off' inside... but I don't know what 'off' would look like.
Thanks for responding!

okay. I have never owned wall fan heaters, new home to me, heater cover looked really dirty, perhaps burnt.

The heater turns on and no sparks, the cover cleaned relatively well. I'm wondering if it was just dirty and old Dust or how to know if the heater burnt it...

How to check if wall heaters are safe to use in New to me home?


Wall mounted heater routes pipes and wires down through the basement

I have a wall mounted heater. There is a hole in the bottom for all the pipes and wires.

However that leaves a hole directly over the basement. Repairman told me have a handyman put a 1/2 piece of plywood over the hole..is that the correct info? On 2021-05-05 by Barbara

Safety warnings by (mod)

@Barbara,

I would need to see some photos and have more detail to understand your wall heater and whether or not there is a problem there.

Watch out: I certainly would not add plywood or any other combustible material to an existing heater because of the possibility of a fire hazard.

Watch out: if your wall heater is venting "down" rather than as directed through the wall in the installation manuyal, then I also would be concerned about blocking combustion air which could in turn caused the production of fatal carbon monoxide.

Flames shoot up two feet before my wall heater gas burner lights

Why is the flames shooting up 2 feet before it lights the burner On 2021-01-02 by David Clem

Safety warning by (mod) - an unsafe gas leak or igniter failure

David:

Watch out:There is an unsafe gas leak or igniter failure; you should leave the heater off and call for repair; The risk is a gas explosion or fire.


Are DV (Direct Vent) wall furnace compatible with either natural gas or propane?

Are DV wall furnace compatible with either natural gas or propane? - On 2020-07-24 by mplomske@eastlink.ca

Answer by mod:

Not necessarily, MP; some gas heaters can be convertd between LP (Propane) and NG (Natural Gas) while other cannot.

For those that can be converted the manufacturer will offer a conversion kit that typically contains gas metering orifices and either a different appliance regulator or instructions for switching the existing gas regulator to the proper pressure for fuel delivery.

Details on how to do this are at

GAS APPLIANCE CONVERT LP-to-NATURAL GAS - topic home 

and

GAS APPLIANCE CONVERT REGULATOR NATURAL GAS-to-LP- from Natural to Propane Gas - separate article

and

CONVERT the GAS ORIFICES 

Daniel Friedman


Why does the warm air come out of the top of my gas fired wall heater?

Why is heat always coming out the top part of my gas fueled wall heater? On 2020-04-14 by Jackie

Answer by (mod) -

I want to help, Jackie but I do not know enough about your heater or what kind of heater it is to be able to have an opinion about whether it's normal or something that is unsafe.

Perhaps you can attach a photo showing more of the heater and in another come out of photo of the heaters that attack.

If you are worried that the heater is on Safe it may be necessary to turn it off and call for emergency repair service.

It's also important to have working fire and smoke detectors and carbon monoxide detectors in your home.

But typically, some of the louvers on the front door of your wall heater are to let room air flow INTO the heater while others, usually at the top, allow heated air to blow back into the building.

That design: cold air in at botto and warm air out at top, recognizes the natural physical fact that warm air, being less dense than cool air, flows naturally "up".

Daniel Friedman

Are there safety switches that may turn off a Williams wall heater and that need to be reset?

Do the safety featur on the williams wall heater need to be reset? On 2019-11-19 by rob

Answer by (mod) -

Possibly yes. For example a flue gas spill switch used on some gas fired heaters may have a manual reset button.

See details at FLUE GAS SPILL SWITCH TRIPPING & RESET

Why does air blow through a wall mounted heater?

why is air blowing through this heater ? On 2019-09-06 by adora

Explanation by (mod) -

Adora

A wall mounted furnace blows warm air into the room to heat it.

But if you meant to ask why outdoor air might be blowing into the room through the heater, that might be due to an improper mounting or air leaks around the heater's external vent or combustion air supply intake; that may be unsafe; ask for an inspection and repair by your heating service company.

What do I do if the wall on the back of my wall-mounted heater gets very hot?

The wall on the back side of the wall heater gets very hot, what can i do about this? On 2019-02-05 by Dan

Warning & explanation by (mod) -

Dan:

Watch out: First recognize that there could be a fire hazard - the building could catch on fire - or the heater may not be installed properly or not working properly.

That means turn the heater off until you know that it is safe.

Next: Identify the heater brand and model - check the heater's data tag.

Then give the manufacturer a call to find out if in their opinion there is a safety hazard.

While you're at it get the installation and operation manual for your specific heater to make it easy to check the installation specifications against your particular case.

If you cannot identify the heater brand and model and contact the manufacturer leave the heater off while you arrange a fire/safety inspection by a trained heating service technician for your heater type, presumably gas-fired but possibly electric or oil or other.

...

Continue reading at WALL-MOUNTED FURNACE CLEARANCES or select a topic from the closely-related articles below, or see the complete ARTICLE INDEX.

Or see WALL MOUNTED GAS FURNACE FAQs - questions & answers posted originally at this page

Or see these

Recommended Articles

Suggested citation for this web page

WALL-MOUNTED FURNACES at InspectApedia.com - online encyclopedia of building & environmental inspection, testing, diagnosis, repair, & problem prevention advice.

Or see this

INDEX to RELATED ARTICLES: ARTICLE INDEX to HEATING FURNACES

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