Open drywall nail pop © Daniel FriedmanDrywall Cracks
Cause & prevention of cracks or ridging in plasterboard or gypsum board ceilings & walls

  • DRYWALL CRACKS - CONTENTS: what are the causes of drywall or gypsum board cracking in ceilings & walls. Plasterboard or gypsum board crack prevention. Where, when & why does drywall crack? Coefficients of thermal and moisture expansion & contraction or movement for gypsum board products.
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Drywall cracks in ceilings or walls:

This article describes the common causes of all types of cracks that appear in drywall or gypsum board or plasterboard walls & ceilings in building interiors. Illustrations show where cracks are most likely to appear, explain why, and suggest both repair approaches to drywall cracks and how to prevent cracking in plasterboard or gypsum board.

Photo at page top: severe settlement cracks around windows in an Alaskan home. Soil, foundation, and frost problems were causing severe ongoing movement in this structure.

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Causes & Types of Cracks in Drywall, Plasterboard, Gypsum Board Walls & Ceilings

Drywall ceiling crack locations © Daniel Friedman

Article contents - Causes of drywall or gypsum board cracking, sorted by categories

Gypsum Board Installation Error contribution to gypsum board cracks & damage

E-Z Strip (C) drywall Expansion Joint Strip Installation Detail - adapted (C)

Drywall installation snafus: poor support or connections, over-cuts with a drywall knife at corners of openings, failure to provide for seasonal or other variations in temperature & moisture, improper joint finishing, possibly omission of drywall tape at some gaps, cracks, or repairs.

Drywall movement control joints omitted on long drywall runs in ceilings (sketch at left) or walls, distances over 30 ft. Control joints may also be needed at common ceiling or wall stress points such as at "L", "T", "U" or "I" shape ceiling or wall intersections like those shown in our sketch above.


[Click to enlarge and show detail for any image]

Drywall tape type used for corners: do not use mesh type drywall tape in building corners nor at ceiling/wall joints. It may be easier to install than paper tape but it is not as strong and is more tear-prone.

Long runs of continuous drywall, especially if more than 30 feet or about 10 meters in its long dimension are likely to suffer expansion/contraction cracking and possibly ridging if control joints are omitted.

Long drywall ceiling without control joints cracked © Daniel Friedman

Our drywall ceiling photographs above and below show a continuous ceiling that runs the length of this home, or 64 1/2 feet in total distance.

Long drywall ceiling without control joints cracked © Daniel Friedman

The ceiling width is interrupted near one end by the distant partition wall you can see in the left hand photo, but the ceiling continues to open up into another room at that end of the house.

The ceiling crack shown in our photograph at above right occurs almost in the center of this long ceiling run. Seasonally as temperatures and humidity vary the width of this ceiling crack also changes from close to hairline (warm humid summer months) to nearly 1/8" in width (cold dry winter months).

Using the coefficients of thermal and moisture expansion and contraction in drywall found
at PLASTERBOARD COEFFICIENTS, and with a "ballpark" estimate of seasonal temperature variation of 20 degrees and relative humidity variation of 30%, we calculate that the total expansion or contraction range force over this ceiling length (744 inches) is about 0.138" (thermal) and 0.145" (moisture) for a total of about 0.28 or 3/10 of an inch - more than a quarter of an inch - more than enough to cause a huge ceiling crack.

Why do we see that the actual ceiling crack is not nearly this wide? Because the 744 inch long ceiling is not unrestrained while the coefficients of thermal and humidity expansion and shrinkage are for unrestrained gypsum board. This ceiling's gypsum board is nailed to the underside of flat roof rafters spaced 16" o.c., distributing much of the thermal and humidity-related expansion and contraction forces over a large area.

Still we see an ugly wintertime crack in this ceiling and a noticeable summertime crack as well. There is not much point in just taping over this crack without installing control joints in this ceiling.

Metal corner beads are more crack and separation prone in drywall installations than plastic tape-on or glue-on (using spray adhesive) or mud-on corner bead material.

Building foundation settlement, frost heave, foundation drainage contributions to gypsum board cracks & damage

Frost heaving foundations can cause differential movement in building walls that causes severe tearing or cracking in plasterboard, gypsum board, or drywall.

Drywall corner cracks due to frost heaving © Daniel Friedman

Photo above left: shear cracking shows up at the inside drywall corner of two exterior walls of a New York building. This cracking was caused by differential frost heaving. At above right you can see the corresponding crack in masonry block foundation supporting the building walls. High soil water content, drainage difficulties, and freezing climate explain this damage.

Drywall corner cracks due to frost heaving © Daniel Friedman


Building framing shrinkage & framing quality contribution to gypsum board cracks & damage

Framing shrinkage & other snafus: using wet lumber, pressure treated and still wet lumber, or poor quality framing connections that permit movement and settlement that can in turn lead to drywall cracks, tears, or drywall joint tape separation.

Ceiling drywall crack at natural stress point following framing shrinkage in new construction © Daniel Friedman Ceiling drywall crack at natural stress point following framing shrinkage in new construction © Daniel Friedman

In a demonstration that the ceiling crack stress point sketch is not just theory, our photos just above show cracks at the taped intersection of ceiling to partition wall at a natural stress point. This crack appeared in less than a year after new construction. The underlying cause may have been a combination of framing shrinkage and slight sagging of the supporting floor structure.

Drywall installatin, ceiling (C) D Friedman Eric Galow

The wall corner projecting into the room is directly above a stairwell cutout. Floor settlement actually pulled this corner down, separating it from a rigid I-beam roof structure.

We will repair this crack by cutting out the separated paper drywall tape and re-taping the joint on both sides of the partition wall corner-to-ceiling juncture. But this little repair is a bit of trouble as re-painting the ceiling and wall will also be needed. In my OPINION (DF) this is normal new construction cracking that is difficult to prevent.

Our photo at left shows the original drywall being installed on the same ceiling as in the drywall tape joint separation photographs above.

You can see that the sheetrockers took care to hang a full piece of drywall that extended past the partition wall corner precisely because they knew that this was a stress point. That detail worked - we did not see a tear in the drywall itself. What did ensue was enough downwards movement to stress and open the drywall tape at the partition wall-to-ceiling joint.

Below is a second example of a similar effect. Here we see a complex soffit structure carrying windows and suspended from a conventionally-framed 2x12 ceiling structure. Here, too, cracks appeared in the ceiling as the structure below moved downwards. [Click to enlarge the photo at left to see this drywall ceiling crack in more detail].

Drywall crack at wall/ceiling stress point (C) Daniel Friedfman Drywall crack at wall/ceiling stress point (C) Daniel Friedfman

Framing flexing - drywall cracks: in interior ceilings or cathedral-ceilings not framed to modern construction standards for stiffness we may see cracks, often at drywall joints, caused by flexing in the ceiling structure.

Particularly in some older homes with minimal attic floor framing that was originally intended only to support the weight of a plaster ceiling, we may see ceiling cracks caused by building occupants (or home inspectors) who clambered around in the attic area above, stepping on framing members never intended to bear their weight.

Drywall crack at doorway opening - building settlement (C) Ceiling framing with trusses - drywall installation question (C) InspectApedia JW

Moisture or relative humidity variation contribution to gypsum board cracks & damage

Moisture or humidity variation: significant changes in the building moisture level or thus in the moisture content of plasterboard or gypsum board can cause expansion or shrinkage sufficient to produce a 1/16" wide or larger crack even if other forces are not in play.

Details of the coefficients of thermal expansion (or contraction) and the coefficients of moisture-related expansion and shrinkage of plasterboard are

Structure or Foundation Settlement contribution to gypsum board cracks & damage

Settlement in buildings causes plasterboard cracks & tears: for any reason: framing shrinkage, foundation damage, site drainage problems, earthquake movement or slab settlement can cause significant gypsum board damage. Below we give several examples of types of building movement traced to settlement and causing significant interior wall or ceiling cracking.

Backfill settlement in New York: the photographs below illustrate severe settlement in a New York home. Unlike the Alaskan house above (damaged by construction on thawing permafrost), the home below had been constructed on backfill over a stream bed.

Sinking house built over stream bed, New York © Daniel Friedman Sinking house built over stream bed, New York © Daniel Friedman

Seasonal water flowing below the building appears to have contributed to severe slab and foundation damage that telegraphed upwards through this home as floor-wall separation, ceiling-wall separation, and cracks at windows and doors of the home shows in the photos just above.

By noting the plasterboard crack locations, patterns, angles, and dimensions it was apparent that they all pointed to settlement in the supporting slab.

Checking the finished basement floor for level we confirmed that the floor was settling significantly towards the building center.

Permafrost settlement in Alaska: The two photographs above show severe plasterboard cracking in the same Alaskan home illustrated at the top of this page. In the left photo settlement and drywall tearing cracks appeared at a horizontal drywall joint to the right of a door jamb (a poor location for a drywall joint and exacerbated by the use of mesh tape that is not as strong or tear resistant as paper tape).

[Click to enlarge and see detail for any image]

Sinking house drywall cracking, also bad tape (C) Sinking house drywall cracking, also bad tape (C)

In the right hand photo above we see a typical diagonal gypsum board crack extending down and to the left of a window opening. The window trim has been pulled apart as well. These cracks are not to be blamed on the drywall installation: this home had suffered movement in excess of what plasterboard is expected to endure. This building is discussed in more detail

Earthquake damage to walls in California:

Northridge Earthquake 1994 exterior wall damage © Daniel Friedman

Earthquake damage crack patterns characteristic of the Northridge earthquake in California in January 1994 are illustrated by our photo shown at left.

This crack pattern appears here in a stucco exterior, but it was duplicated on drywall interiors as well.

Buildings suffering this extent of damage require structural repair or possibly replacement.


Temperature variation contribution to gypsum board cracks & damage

Temperature variation: significant changes in the building interior temperature or thus in the temperature of plasterboard or gypsum board can cause expansion or shrinkage sufficient to produce a 1/16" wide or larger crack even if other forces are not in play. Even if building temperatures are kept steady after construction is complete, drywall installation temperatures may contribute to subsequent cracks: mudding drywall in cold buildings increases drying times and may increase the crack risk.

Large variations in building temperature or moisture level or both. For example, leaving a building un-heated in a freezing climate or turning off air conditioning & dehumidification in a wet or humid climate.




How to Prevent Drywall Cracks at Drywall Side or End Butt Joints

Use kiln-dried lumber for framing walls and ceilings. As Steve Bliss points out at DRYWALL INSTALLATION Best Practices, " With wet or poor-quality framing, there are bound to be problems in the drywall finish. With dry lumber and proper detailing, however, drywall problems can be kept to a minimum."

Use drywall screws instead of drywall nails. Set the screws just below the drywall paper surface but not so deep as to cut through the paper.

When hanging drywall on a ceiling supported by the lower chord of roof trusses, review the suggestions at TRUSS UPLIFT, ROOF, including using clips rather than screws or nails to secure drywall within a few feet of either side of building center partitions that run at right angles to the lower chord of the roof trusses.

The floating drywall corner method described at INTERIOR FINISHES: BEST PRACTICES can also be used to float the ceiling drywall over the center partitions.

Inside corners at walls and between walls and ceilings are stress points for drywall and common places for cracks or nail pops. Leaving one side of the joint free to move without fasteners will eliminate most of these problems.

On ceilings, place the first screws 7 to 12 inches in from the corner and support the ceiling drywall with the wall panels. Also, do not fasten the top 8 inches of the wall panels.

No screws should go into the top plate, where shrinkage may occur. Similarly, leave one side unfastened at wall-to-wall corners, but make sure it rests against solid wood backing or drywall clips (see Figure 5-1).

Prevent Drywall Cracks Caused by roof truss (or on occasion floor truss) uplift

Drywall crack at intersection typical of ceiling wall separation from arching roof truss © Daniel Friedman

Nail pops found in some building ceilings and actual tears or cracks at the wall/ceiling juncture at building walls located under the center of certain roof trusses when moisture & temperature differences between the truss bottom chord and upper members cause the truss to arch.

Details and more illustrations of the roof truss uplift problem & more steps to prevent drywall cracking & nail pops are found at

The drawings of roof truss uplift and corrective measures for truss uplift shown here are provided courtesy of Carson Dunlop Associates and appears in their Illustrated Home.

Also see CEILING FINISHES INTERIOR and see Best Interior Finish Practices.

GRC: Gypsum Board Joint Ridging & Cracking

Drywall ridging © Daniel Friedman

Drywall / Gypsum Board / Plasterboard Butt-Joint Ridging Causes & Prevention

As this article series discusses the expansion and shrinkage effects of drywall or gypsum board ceilings and walls (plasterboard in the U.K., Australia, New Zealand and other countries), we include this description of cosmetic damage caused by expansion rather than material shrinkage stresses. GRC or gypsum ridging and cracking has been reported world-wide, with most writers commenting from Australia, Canada, New Zealand, the U.K. and the U.S. [1][2][4]

[Click to enlarge any image]

The Gypsum Association's definition of ridging is

Joint ridging, also called beading, is a uniform, fine line deformation occurring at gypsum board joints. It is usually caused by compression of the edges or ends of the finished and decorated gypsum board resulting from the edges or ends being forced together from exposure to alternating periods of high and low temperature and humidity extremes due to thermal or hygrometric expansion. - [10] Repair of Gypsum Board Joint Ridging ( GA-221-00 )

Note: both ridging and cracking in gypsum board may both appear in the same installation. For example, ridging may appear when forces (thermal expansion, moisture expansion) cause the material to expand, while cracks or tears may appear in plasterboard or gypsum board when the opposite site conditions (cooler temperatures and more dry conditions) cause gypsum board to contract.

OPINION: As we note below, many experts opine that the dominant forces in drywall cracking or tears are probably framing shrinkage and building movement - a view with which I agree. However gypsum board joint ridging is almost certainly going to be due only to expansion forces alone and would be expected to appear particularly at long runs of unrelieved (no control joints) drywall exposed to high moisture and high temperature or the two combined.

Suggestions for preventing gypsum board ridging include:

Question: how to repair cracked RhinoBoard

2017/08/31 Hennie said:

I have a flat roof and have problems with cracking and peeling ceilings. How do you repair it. It is Rhinoboard. Please help

Reply: first diagnose the cause of damage and decide if other building repairs are needed


Before suggesting a repair we want to know the cause of the cracking and we need to know (we meaning you mostly with some encouragement from the sidelines) if there is damage to the structure behind those cracks. Otherwise a cosmetic repair may be wasted and a more-serious problem such as a leak, structural damage from loading, rot, or insects, may need to be repaired.

If you're using the RhinoBoard that's a product of GypRock Staint Gobain in South Africa (or similar) we're talking about a plasterboard that uses a foamed or aerated gypsum core bonded to paper liners: ivory coloured on one side and tan-brown on the other. Rhinoboard is non-combustible and is used on ceilings and walls.

Rhinoboard is sold square-edged and in tapered-edge formats, the latter making it easier to tape and plaster over joints before painting in what the manufacturer calls a monolithic finish as in the Gyproc Drywall System.

So you could remove peeled loose coating, skim coat the peeled areas with joint compound, then tape cracks and joints using a fibreglass mesh tape, then coat with joint compound out 18" wide across the crack to hide the damage.

But as I intended to emphasize that work would be wasted if we don't first diagnose the cause of the trouble you are seeing.

Besides cracking, the peeling could be telling us there are roof leaks to be found and repaired, and it could hint that there is a mold reservoir in the roof cavity. If I were repairing a Rhinoboard ceiling with those conditions I would

- make a test cut into the ceiling to inspect for water, leaks, mold, in the most-damaged, most-suspect areas.

- inspect the roof for leaks

- hold off on cosmetic repairs until those questions are answered.

If your Rhinoboard is suffering from recurrent cracks that have been repaired before, and if there are no building leaks above, thensee DRYWALL CONTROL JOINTS

Also see our discussion of drywall cracks and nail pops repairs at DRYWALL NAIL POPS

If you want to send me photos of the condition for comment use the page top or bottom CONTACT link and I may have more specific advice I can offer. Also it would help to know the country and city where your building is located.


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