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Installation of quinterra wrapped coils in an elctrical motor - asbestos electrical insulation - Rosato (C) InspectApediaAsbestos Electrical Wire Insulation & Asbestos Electrical Insulation Products What sorts of electrical wire are likely to have used asbestos insulation?

  • POST a QUESTION or COMMENT about what building materials may contain asbestos, visual identification of asbestos-containing materials in buildings, and possible asbestos material identification by testing, use, age, appearance

Asbestos insulation history, manufacture, visual identification includes asbestos used in electrical wiring and appliances.

Here we describe how to recognize asbestos-based or asbestos containing electrical insulation materials in products & buildings - a visual guide to identifying asbestos in buildings.

Asbestos electrical insulation was in common use in North America between about 1920 and 1988. Page top photograph: asbestos insulation on electrical wiring in a theater.

This articles series about the manufacture & use of asbestos-containing products includes detailed information on the production methods, asbestos content, and the identity and use of asbestos-containing materials. Page top photo shows asbestos used in an electrical motor.

InspectAPedia tolerates no conflicts of interest. We have no relationship with advertisers, products, or services discussed at this website.

- Daniel Friedman, Publisher/Editor/Author - See WHO ARE WE?

Asbestos Electrical Insulation Materials History & Manufacturing Processes

Installation of quinterra wrapped coils in an elctrical motor - asbestos electrical insulation - Rosato (C) InspectApediaThe following text is Adapted from Rosato (1959) p. 106-112 [1] © 2020 InspectApedia.com

One of the major uses for asbestos paper as well as for such forms of asbestos as yarn, tape, lap, and loose fiber is in the field of electrical insulation. Asbestos was used in both higher voltage AC or DC electrical wiring as well as in low voltage wiring products such as telephone cabling.

[Click to enlarge any image]

The main reasons for the use of asbestos are its fire and heat resistance, electrical insulation properties, acid resistance, and durability.

Electrical insulation is also used to protect the surfaces of conductors from such adverse conditions as moisture and chemicals, and to fill spaces where corona discharge is liable to occur.

In electrical applications, asbestos insulation is used with low iron content. All grades of crude and milled chrysotile fiber are predominately used.

The lowest iron content fibers for use in the electrical field are available from ore deposits in the North American Continent. ASTM specifications list the total iron content for electrical grade products. Details are

at ASBESTOS IRON CONTENT.

List of products using asbestos electrical insulation

Large quantities of asbestos are used to cover electrical wire in the traction type of electric motors and coils where there is a possibility of rising temperature damaging ordinary cotton coverings.

The general use of asbestos electrical insulation includes ordnance equipment (aircraft, missiles, etc.) oil burners, heating and cooking apparatus, lighting equipment, agricultural machinery, construction and mining machinery, hoists, oil field machinery, machine tools, portable tools, bakery machinery, food products 'machinery, textile machinery, paper industry equipment, pumps and 106 compressors, conveying equipment, blowers and fans, trucks and tractors, industrial ovens and furnaces, mechanical stokers, computers and cash registers, vending machines, laundry equipment, vacuum cleaners and units, refrigeration and air conditioning units, motors and generators, power transformers, switchgear controls, welding units, insulated wire and cable, lamps, radio, TV and radar units, x-ray units, railroad units, dental units, and signs and advertising displays.

Lightweight asbestos insulation is of primary importance on Naval and Maritime ships. Navy cable insulation is of particular importance; it is a combination of asbestos paper and textile products (lap, tape, etc.)

In the manufacture of multi-conductor cables, the single or paired conductors are cabled into required multiples, together with cushioning fillers in the valleys. These fillers are generally made with asbestos roving.

Specifications for Asbestos-Based Electrical Insulation Materials

Classification of electrical insulation by the American Institute of Electrical Engineers (AIEE) follows:

Classes of Electrical Insulation Materials

Class
Insulating Material
Maximum Temperature degF 
O
Organic, not impregnated 195
A
Organic, impregnated 220
B
Inorganic, organic binder 265
H
Inorganic, silicone binder 355
C
Completely inorganic 355+

Notes to the table above

Watch out: This data is circa 1959 from AIEE and is not current; therefore the table is provided for historic reasons and not as a current standard for electrical insulation products.

Another classification which includes asbestos-electrical insulated products is given by the Underwriter's Laboratories, Inc. This laboratory classifies asbestos electrical insulating material as asbestos-insulated wire (460 12) and as asbestos-varnished cloth wire (460 13).

Asbestos-Insulated Wire (460 12) Labels & Classifications


Asbestos-Varnished Cloth Wire (460 13)

Cloth electrical wire insulation, possibly asbestos-impregnated (C) Daniel Friedman

Watch out: by visual inspection I don't think we can distinguish cloth, non-asbestos wiring insulation of this age from Type AVB, A plain [flame?] -retardant cotton braid: an insulation consisting of varnished cloth and impregnated asbestos. The wire shown above is discussed

at OLD ELECTRICAL WIRING TYPES

Data pertaining to electric shipboard cable which includes asbestos is given in the "Cable Comparison Guide," NAV- SHIPS 250-660-23 (1956) published by Bureau of Ships, Navy Department, Washington 25, D. C. and available through Government Printing Office.

The data pertains to Government procurement specifications MIL-C-915A (Ships), MIL-C-2194B (Navy), MIL-C-2681 (Ships), and MIL-W-16878B (Navy). All cables are identified by types.

The letters listed under types identify the first letters of the words used in describing the cable. Other letters identify construction of the cable. Some of these cables which incorporate asbestos are identified as follows:

Also see OLD ELECTRICAL WIRING TYPES where we illustrate non-asbestos varnished-cloth insulation on copper electrical wires.

Asbestos Paper Products as Electrical Insulation

Asbestos papers are very popular for use in the manufacture of miniature electrical component units. Miniature transformers can use asbestos papers. A 30 per cent reduction in weight has been obtained in Class-B transformers.

I [DF] have also found asbestos-paper insulated electrical wire inside of some older electrical appliances such as stove tops and toasters though more often we found braided asbestos cloth insulated wire in those locations.

World War II initiated many development projects specifically for developing inorganic paper products.

Prior to 1940, no inorganic papers were commercially available. At present, there are four basically different types of inorganic papers commercially available; i.e., asbestos, mica, glass, and ceramic.

Asbestos papers are manufactured by Johns- Manville, Inc. under the trade name "Quinterra" or "Quinorgo"; by Raybestos-Manhattan, Inc. under the trade name "Novabestos"; and by General Electric Co. under the trade name "Terratex."

These basic paper products are available in many different forms which include combinations of asbestos-glass, asbestos-mica, papers backed with or sandwiched between other types of papers or fabrics and held together by an oleoresinous varnish, shellac, silicone, rubber, or other composite insulation structures. These combinations provide for increased tensile strength which is desirable in many of the cable or wire taping operations.

The chief function of asbestos [in electrical applications] is that of a separator or as a wrapping for wire insulation. Untreated paper is roughly equivalent to air as an insulator; when it is completely dry its resistivity is good.

Untreated paper can contain moisture since it has the characteristic of absorbing moisture from the air—a characteristic typical of other paper products. It is usually treated with a varnish or lacquer in order to eliminate the moisture problem.

Where high temperature requirements are of prime interest, the paper is treated with silicone varnishes or fluorocarbons.

In the manufacture of asbestos paper, there is always continued interest and development in producing open asbestos fibers.

Various methods of manufacture and various equipment are used in order to fiberize bundles of asbestos fiber. By opening the fibers, entrapped undesirable magnetite can be removed.

Manufacturing processes have also been developed which permit uniform blending of asbestos fiber with such synthetic fibers as glass. These types of products are used by electrical insulation manufacturers and by the manufacturers of reinforced plastics and filters.

"Quinterra" is a pyrolysis-resistant electrical insulation made of highly purified asbestos. These electrical insulations greatly extend the life of electrical equipment. By permitting magnetic units to operate at higher temperatures, they promote savings in space, weight and materials.

The asbestos products enable electrical apparatus to withstand higher overloads; thus, they reduce the necessity for standby equipment.

Their thin layers require less time and labor to apply and occupy less space than the extra thicknesses formerly employed to compensate for the loss of dielectric strength caused by heat. (Courtesy Johns-Manville Corp.)

Installation of quinterra wrapped coils in an elctrical motor - asbestos electrical insulation - Rosato (C) InspectApedia

Figure 6.1. Installation of Quinterra wrapped coils in electric motor armature [click to enlarge]

In transformers, their uses include barriers, core tubes, spacer sticks, end packings, interlaminates, interlayers, and wrappers. They have replaced metal cores in some resistors and conserve insulation in others.

In magnets, they insulate the ribbon coils, and form liners, spacers, and wrappers. Both wires and cables are wrapped with "Quinterra" and "Quinorgo" Typical motor wire insulation is shown in Figure 6.1.

Patent 2,626,213 describes a unique method of dispersing and forming asbestos papers. The Novabestos paper products produced are characterized by their ability to stretch and distort, both dry and wet, to a much greater extent than ordinary paper.

The smooth asbestos fibers in the paper allow more flow and better packing properties than the commercial organic paper products.

The Novabestos paper machine developed specifically for producing asbestos paper is similar in many respects to the conventional Fourdrinier machine. The asbestos pulp is picked up by a wire screen and carried over flat boxes operating under a vacuum of 2 to 8 in. mm.

The flat boxes remove 60 to 70 per cent of the water from the slurry. The next step in drying is a suction transfer roll operating under a vacuum of 12 to 15 in. mm. In this operation, another 5 to 10 per cent of water is removed.

From the suction transfer roll, the paper goes over a steam-jacketed drying roll and then over a windup drum.

The finished paper product has the appearance of snowy white paper.

Companies That May Have Produced Electrical Wire or Cable Using Asbestos

The following list from a US Department of Mines 1957 document, gives the names of companies producing fire-resistant electrical cables. That alone is not a guarantee that the cables used asbestos but it does give rise to that possibility.

- Source APPENDIX 1, MANUFACTURERS of FIRE-RESISTANT TRAILING CABLES [PDF] in Gleim, E.J., & F.R. Lee, Fire-Resistant Permissible Mine Equipment 1957-58, United States Department of the Interior, Bureau of Mines, (Google Books, retrieved 2022/06/25)

Asbestos in Cres-Flex or Crescent Electrical Wire Insulation

Question: does Cres Flex NMC wire contain asbestos ?

Crescent Wire Company flexible armored cable wiring ad at InspectApedia.comMike said:

My house contains Black and Silver braided cloth wiring with the markings CRESFLEX 12 AWG printed on them. The actual conductors are coated in rubber or PVC and there is no ground. Does this wiring contain Asbestos? - posted at this web page 2017/12/23

Reply: no

Mike,

It would be unusual to find asbestos insulation on or in Cres Flex residential electrical circuit wiring.

More likely you're seeing a fabric, perhaps with an asphalt impregnation and silver top coat. Naturally nobody can promise you a firm answer about asbestos content in an un-seen, un-tested material in an unknown building.

Still the risks are likely to be very low unless you're making a dusty mess.

Illustration above: Advertisement for Crescent Metallic-Sheathed Wire appearing in Salisbury, Frank. "The inhabitants of Mars." Engineering and science 18, no. 7 (1955): 23-32. This is NOT Cres Flex but was produced by the same company and without mention of use of asbestos in the wire insulation.

Cres Flex Electrical Wire History & Components

Cres Flex was produced by Crescent Insulated Wire & Cable who also produced a metallic sheathed wire depicted in an advertisement we show below.

Cres Flex, also written Cresflex in some literature, is a specific brand produced by the Crescent Insulated Wire & Caboe Company, a Trenton New Jersey company. Cres Flex was first trademarked in 1936.

A predecessor of later plastic-insulated electrical wire (NMC or “non-metallic cable”), Cres Flex is an older form of flexible-jacketed non-metallic electrical wire using a specially-treated fabric braid insulating jacket. Such wire has also been referred to more-generically as “Romex” and Loomwire.

Reader request for photos: photographs of Cres Flex electrical wire are needed for this article - please use the page top or bottom CONTACT link or post photos as a comment at the end of this page. - Editor

Definition & Ingredients of Standard Non-Metallic Sheathed Cable - NMC

Nonmetallic Sheathed Cable: This material, known by such trade names as Romex, Cresflex, Loomwire, etc., is shown in Fig. 4-5, and consists of two or more Type R or Type T wires ; over each wire is a paper braid, and over all is a spiral wrapping of paper.

The wires are then enclosed in an overall outer braid of cotton, which is treated with moisture-resistant and fire-retardant compounds.

The spaces that would otherwise be empty are filled with a jute or similar cord. - from Richter, H.P., “WIRING SIMPLIFIED”, [PDF] Park Publishing Co., original (C) 1954, re-issued in multiple editions, 25th Ed., based on the 1956 U.S. National Electrical Code.

By "Standard NMC" I mean to exclude high-temperature-resistant or heat-resistant or fire-resistant electrical wiring such as might be used in electric stove tops or heating appliances where asbestos might have been used.

This same text cites the use of asbestos in high temperature application such as the manufacture of Type SP wires:

Fig. 4-7. In Type SP, the wires are imbedded in rubber. The cord is durable, attractive.

A really tough and knock-about cord is Underwriters' Type S shown in Fig. 4-8. Each wire is rubber-insulated; the two wires are then bundled into a round assembly, the empty spaces being filled with jute or paper twine to make it round. Over all comes a layer of tough, high-grade rubber. Type SJ is similar except that the outer layer of rubber is thinner.

For flatirons and other devices delivering considerable heat, a special cord is required known as "heater cord." The most common type is Type HPD and Fig. 4-9 shows its construction. A layer of asbestos is applied over each wire before twisting. Over all comes a layer of rayon or cotton; the cotton is by far the more durable.  

Cres Flex Electrical Wire History via Patent Search - NMC wire without asbestos

A patent search and literature search performed on 12/24/2017 did not find the word “asbestos” appearing in CresFlex patents.

We searched for use of the word Asbestos in Cres Flex wire product descriptions, searching for patents assigned to Crescent Insulated Wire & Cable CO., in Trenton NJ

The word “asbestos” was not found in the following

Other NMC patents without asbestos:

Note that other patents by other companies, Not CresFlex do include asbestos in wire product descriptions, typically for special applications. Examples are given below

Cres Flex Electrical Wire Trademark Information

On Monday, May 04, 1936, a U.S. federal trademark registration was filed for CRES FLEX by CRESCENT INSULATED WIRE & CABLE CO. INC., TRENTON. The USPTO has given the CRES FLEX trademark serial number of 71377968.

The current federal status of this trademark filing is EXPIRED. The correspondent listed for CRES FLEX is ? of *****, *****, ***** ***** . The CRES FLEX trademark is filed in the category of Houseware and Glass Products .

The description provided to the USPTO for CRES FLEX is NONMETALLIC SHEATHED CABLE FOR CARRYING ELECTRICAL CURRENTS. - Cres Flex Trademark Information, Trademarkia.com , Retrieved 2017/12/24, original source: https://www.trademarkia.com/cres-flex-71377968.html

Testing Old Fabric-type Electrical Wire Insulation for Asbestos

Old fabric and rubber electrical wire insulation tested for asbestos (C) Daniel Friedman at InspectApedia.com EMSL

In 2019 and 2020 we asked an established forensic lab to test some of our old fabric electrical wire insulation for asbestos. This test sample, our No. 011, was a combination of rubber and fabric-insulated electrical wire from an older U.S. home.

The test result (no asbestos detected) proves the point that one cannot tell by visual observation alone whether a wire insulation contains asbestos, though knowing the type of wire and where it was used can help make an educated guess about the probability that wire-insulation includes asbestos.

If the wire was manufactured before the date that your country's manufacturers stopped using asbestos in wiring and if the wire was used in an application where heat resistance would have been important, such as in some electric heaters, toasters, irons, stovetop igniters, then the insulation may have contained asbestos.

Really? OPINION: Even so, except for larger demolition projects it's not likely that electric wire insulation asbestos, even if present, such as in a toaster, makes a meaningful contribution to local environmental hazards.

Old fabric and rubber electrical wire insulation tested for asbestos (C) Daniel Friedman at InspectApedia.com EMSL

Below are the asbestos test lab results for this electrical wire insulation, our sample No. 011, by PLM (Polarized Light Microscopy) by EMSL.

Fabric electrical wire test for Asbestos - result by PLM (C) InspectApedia.com Daniel Friedman & EMSL

[Click to enlarge any image]

The lab found

Below are asbestos test lab results for sample 011 Electrical Wire Insulation, by TEM (Transmission Electron Microscopy) by EMSL.

Asbestos test on fabric and rubber electrical wire insulation (C) InspectApedia.com DJF EMSL

Research Citations Indicating Use of Asbestos in Electrical Wiring, Electrical Wire Insulation & Components

...




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Reader Comments, Questions & Answers About The Article Above

Below you will find questions and answers previously posted on this page at its page bottom reader comment box.

Reader Q&A - also see RECOMMENDED ARTICLES & FAQs

On 2022-05-29 by InspectApedia-911 (mod)

@Anonymous,

Possibly, but we have not found a confirming citation.

Yes.

On 2022-05-29 by Anonymous

Were accent lamps considered high-heat applications that would warrant using asbestos in the electrical cords? Did they use asbestos in both cloth and rubber cords? How about plastic cords?

On 2022-05-05 by Inspectapedia Com Moderator (mod)

@Jesse,

While we can't be certain from just a photo, that looks like a conventional fabric insulated wire. But IF the wire were used in a special application such as theatre wiring, or a high-heat location, or in an appliance, then the asbestos question might be more pressing.

Without spending on an asbestos test, and as long as you're not abrading the wire to create dusty debris, it's reasonable to simply coil it up into a zip-lok type freezer bag (heavier plastic) for a more confident disposal.

On 2022-05-05 by Jesse

I have some Phillips 10/2 copper NMD-7 @ 300v. Before I scrap this I would like to know that it contains no Asbestos. Would placing the roll of wire in a bucket of water be a safe way to transport said wire to the appropriate disposal facility?

Phillips 10/2 copper NMD-7 @ 300v fabric insulated wire (C) InspectApedia.com Jesse

On 2022-02-12 by Inspectapedia Com Moderator (mod)

@Jay,

Regrettably nobody can assert the presence or absence of asbestos in electrical wire insulation by a photo alone;

Asbestos was not used broadly in typical residential wiring but might be found in older high-heat installations such as in an appliance or in some light fixtures.

Leaving the wires essentially undisturbed, regardless of the wire insulation makeup, you would not be able to detect a contribution from the wire to indoor airborne particles.

On 2022-02-12 by Jay

Just had a light fixture and light switch changed out at my home. Does the black insulation inside of the cloth look like asbestos?

On 2021-11-12 by Inspectapedia Com Moderator (mod)

@Sam,

It looks like fabric-insulated electrical wire, hot, neutral, and without a ground wire. Probably copper, based on wire age, but the metal wire itself is not visible.

On 2021-11-12 by Sam

What kind of electrical does this look like to you in my 1947 home?

1947 fabric-insulated electrical wire 90 InspectApedia.com Sam

On 2021-01-12 by danjoefriedman (mod) - possible UK asbestos pipe wrap

If that's a paper like material it could be an asbestos pipe wrap that someone put around wiring.

On 2021-01-12 by Callum

@danjoefriedman,

Sorry about that I do have another one attached. The property was built in 1910. Apologies for the poor quality. I’m UK based.

UK pipe wrap (C) InspectApedia.com Callum

On 2021-01-12 by danjoefriedman (mod)

Callum

I can't tell from your photo if there is an asbestos material or not. There are other clues such as the age of the building that can serve bounds of possibility.

On 2021-01-12 by Callum

Hello,

We have a thick electrical cable underneath our stairs which we’ve recently plaster boarded over. We had an advanced survey in which it didn’t get flagged. Do you believe this could be asbestos tape wrapping? The wrapping is in very good condition and doesn’t seem to be as “cottony” as other pictures I have seen. Thanks.

UK pipe wrap (C) InspectApedia.com Callum

On 2020-09-12 by (mod) - how to reduce the possible hazard from an asbestos paper or cloth-lined fuse box

Asbestos paper or fabric used to line fuse panel (C) InspectApedia.com SharonSharon

Thanks for the interesting asbestos-lined fuse box and for the helpful question.

That looks to me like asbestos insulating paper; If you confirm that there is no power to this antiquated fuse panel (which should be the case or made to be the case) then it should be a trivial effort to make it safe; to leave everything in place you could simply spray paint the exposed asbestos paper or fabric, then secure the cover on the box.

On 2020-09-12 by Sharon

We purchased our early 1900s house almost 20 years ago and I think I remember the owner saying this old electrical box was lined with this asbestos - it’s quite a silvery woven material which matches some of your descriptions. The box is mounted on the inside of an outside wall of an upstairs bedroom closet and I honestly forgot about it over the years but my 20-something daughter is interested in sleeping in this space.

I would appreciate knowing if you think this is asbestos; what the risk from it might be; and any tips on either sealing a bit more and leaving in place or removing (as I would prefer). I believe all the knob and tube has been turned off and bypassed. Thank you for providing such a comprehensive resource!

On 2020-09-08 by Anonymous

Thanks. The perspective is deceptive, makes them look 10x that. Thanks again.

On 2020-09-08 - by (mod) -

The page top photo shows us asbestos fabric wire looms electrical insulation. Their diameter is roughly 1/2 to 3/4 of an inch

On 2020-09-08 by John

Hi, is there any scale reference for the top of page photo (asbestos insulated cabling in theatre)? Are they large bundles or just a close up of fairly normal diameter wires?

Reader Question: is asbestos-insulated electrical wire considered friable?

2019/04/10 Matt W. said:

I have been inspecting and creating an asbestos inventory for an electrical power company (producer, transmission and distribution). during inventory I am task with marking down the friability of inspected items.

When I can only visually identify asbestos containing wiring or cable I make the assumption it is "friable", with "non-friable being the only other option to record.

Do you consider asbestos containing wire friable when you visually identify it? Under what conditions? I default to marking all asbestos wire as friable, regardless of its condition. Any insight is appreciated.

Reply: Opinion: No. if it's in good condition asbestos-fabric insulated electrical wire is not friable

Matt

Thanks for an interesting question.

In my OPINON asbestos-fabric electrical wire insulation is not considered friable if it is good condition.

My reasoning - with which I hope you'll argue or discuss this view - is that fabric type wire insulations always contain, in addition to the fabric, coatings or are impregnated by moisture and weather resistant substances - waxes, bituminous compounds, rubber, or varnish. Those wires would not readily shed asbestos material.

A clear if rather lay-term definition of "friable" asbestos is that if you squash or rub the asbestos containing material (ACM) between a finger and thumb you can pulverize at least a portion of it into a loose powder that could then be easily made airborne.

If we touch or even rub an asbestos-insulated electrical wire in that manner in my OPINION you could not produce a measurable level of airborne asbestos particles.

Therefore in my view a cost-reasonable and risk-reasonable default of most asbestos-fabric insulated electrical wires would be "not friable".

Damaged electrical wire insulation at a light fixture (C) Daniel Friedman at InspectApedia.com

Watch out: However, if the wire is weathered, damaged, cracked, with insulation falling off or scraped off (such as by pulling old wire through openings in metal studs) THAT could (plausibly) release a detectable level of asbestos-containing fabric particles including some that may be small enough to be airborne.

Even so, an inch of frayed wire fabric end such as that shown in my light fixture wiring photo is not likely to produce a meaningful asbestos hazard in total quantity.

So in sum one needs to look at the wire type, coating, location, history, weather exposure, use, signs of overheating, and signs of mechanical damage when assessing the friability of asbestos-insulated electrical wires.

To move from my carefully-reasoned answer to a more-authoritative source, let's look at some US EPA definitions: (EPA uses the word "friable" in no less than 19 definitions.

Friable - Definition: When referring to material in a school building means that the material, when dry, may be crumbled, pulverized, or reduced to powder by hand pressure and includes previously non-friable material which becomes damaged to the extent that when dry it may be crumbled, pulverized, or reduced to powder by hand pressure.

Other examples pertinent to your question:

Air Erosion - Definition: The passage of air over friable ACBM which may result in the release of asbestos fibers.

Damaged friable miscellaneous ACM - Definition: Friable miscellaneous ACM which has deteriorated or sustained physical injury such that the internal structure (cohesion) of the material is inadequate or, if applicable, which has delaminated such that its bonds to the substrate (adhesion) are inadequate or which for any reason lacks fiber cohesion or adhesion qualities.

Let me know what you think, and post a photo or two for me (one image can be posted per comment) so that I can see the wires you are encountering.


...

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