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Wind damaged roof shingles (C) Daniel Friedman Asphalt Roofing Shingle Nail Types
Asphalt Shingle Nail & Staple Choices

Asphalt shingle fasteners include several types and coatings of roofing nails and sometimes even roof shingle staples (not recommended).

Using the wrong shingle nail or using a type that doesn't perform well is one of several shingle nailing "mistakes" that can affect roof life. Roof shingles that are not adequately fastened to a sound roof deck are likely to blow off, as we illustrate in our photo above.

This article series discusses best roofing practices for the installation of asphalt roof shingles.

We describe asphalt shingle nailing type, size, spacing and locations. Asphalt roof shingle course offset requirements. Low slope and steep slope limits for asphalt shingles. Asphalt shingle roof flashing at eaves & skylights. Best practices for roofing material installation, flashing, ventilation, nailing, underlayment.

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Roofing Nails &* Staples

Stainless steel  ring shanked roofing nails at InspectApedia.comAs we state in our companion article ASPHALT SHINGLE INSTALLATION - best practices,

The preferred fastener is galvanized roofing nails with a minimum 12-gauge shank and head diameter of at least 3/8 inch.

Although staples are allowed in some jurisdictions, they do not provide the same holding power.

Image: ring shanked stainless steel roofing nails as sold at Home Depot stores.

[Click to enlarge any image]

Both nails and staples should be long enough to penetrate the roof sheathing by 3/4 inch or penetrate 1/4 inch through the sheathing if it is less than 3/4 inch thick.

Fasteners should be driven straight and flush with the shingle surface.

Hot Dipped Galvanized Nails vs Galvanized vs Electroplated vs Stainless Steel Roofing Nails

Question: Roofer used electroplated nails despite contract calling for hot dip galvanized roof nails

Perry Frogge said:

I insisted on hot dip galvanized nails on shingles, it is in the contract. I reminded the supervisor daily.

On Friday they shingled, supervisor calls to say the nails he purchased doesn't fit the guns and he is proceeding with electroplated, I told him not to, please take 30 min to get right nails.

He refused and finished the roof with electroplated.

No payment made yet. I have no confidence electroplated nails will last 20+ years, can I force roofer to strip and reroof house or do try to ask for $ now for future repairs .

If he refuses will it be up to a judge to decide.

I assume roofer will claim electroplated will last that long.
thanks

This question and answer were posted originally at ROOF JOB DISPUTE FAQs-3

Reply:

Perry,

Watch out: before suffering an issue with your roofer, be sure you have accurately identified just what type of nail he used to roof your home. As you'll read in this article there are several types of roofing nails of various coatings and materials.

Use the page bottom Comments Box to post photos of the nail boxes, labeling, data, and of the type of nail gun used if you can as that will permit us to be sure we know exactly which fastener was used.

I agree that hot dip galvanized roof shingle nails have a reputation for much longer service life than electroplated nails, and that there is a risk that your electroplated-roofing nail fastener nailed roof could face both life expectancy questions and even a possible void of the roof shingle manufacturer’s shingle warranty.

The typical life of electroplated roofing nails can be as short as 5 years or as long as 10 years before significant corrosion and loss of secure fastening of the shingles is at risk.

However if your roofer is using a Paslode straight nailer, electroplated roofing nails may be the only fastener that works with that nail gun.

The longer life of galvanized roof nails is consistent with my experience, my reading in the industry, with scholarly research, and apparently is the view of many professional roofers.

Not only is the galvanized nail more resistant to corrosion than electroplated roofing nails, its rougher surface improves nail withdrawal resistance - a factor in areas where wind damage to roofs is a concern.

Traditional rough-surfaced hot dipped galvanized nails are cleaned with an acid or solvent, then dipped twice in a hot zinc solution two times and at temperatures of 800degF or more.

Electroplated roofing nails have a far thinner anti-corrosive coating that is achieved by electrolysis, dipping current-charged nails in an electrolytic bath to plate on the coating.

However I would be stunned if any roofing contractor would agree to strip off the entire roof and re-roof with your chosen fastener to eliminate their prior use of a fastener you didn’t want.

Such a job is such a money loser the contractor is more-likely to walk away un-paid (which IMO isn’t entirely just on either account) than to face the cost of doing the roof twice for the price of one.

Watch out: a roofer who doesn’t have (in your words) 30 minutes to get the right nails was probably of the view, as is normal, that the profit in the roof job is in its speed.

The same contractor who rushes and takes one short cut may have taken other shortcuts that can also impact roof life and quality such as

Shingle nailing error patterns - FEMA

The roofing nail sketch of common roof shingle nailing errors shown here is a detail from FEMA's , Asphalt Shingle Roofing for High Wind Regions [2].

This sketch points out that mis-driven nails can also lead to

WIND DAMAGE to ROOFS.

Even if a contractor agreed to tear off and do-over, perhaps for some modest added contribution to the cost on your part, I’d be very worried that the irate contractor and crew would do a still more-rushed and less workmanship-like roofing job.

If you end up in court, probably small claims court, you will need to be prepared with thorough, reliable, authoritative documentation.

Keep in mind that few professional roofers are still nailing shingles by hand except perhaps on very small repair jobs. Most use a roofing nailer, either straight or coil nail type gun.

List of Roofing Nail Types & Coatings

Smooth galvanized roof  nails in coil sold by Home Depot, at InspectApedia.com

  1. Double hot dipped roofing nails will not work in and are not sold for use in coil nailers - they won’t run through the gun. These nails are hammered by hand.
  2. Smooth galvanized roofing nails are sold for coil nailers as are another option only more expensive, stainless steel roofing nails.

    An example of smooth galvanized roofing nails sold in coils for roofing guns are the Grip-Rite nails sold at Home Depot and shown here.
  3. Smooth galvanized roofing nails 1 1/4” roofing nails sold in coils in a 7,200 pack at Home Depot retail for about $25. U.S. ($0.03 /nail)
  4. Stainless steel ring-shanked roofing nail 1 1/4" coils in a 600 pack by Home Depot retail for about $30. U.S. ($0.20 / nail)

    These stainless steel roofing nails are sold in a ring-shanked form to improve resistance to withdrawal.
  5. Copper roofing nails of various lengths are used primarily in slate roofing, copper sheet metal work, and when nailing copper flashing or other copper sheeting or components to the structure.

    Don't use galvanized or electro-plated nails when nailing copper.

Longer nail lengths are needed for multi-layer roofs and other circumstances.

Below: an "electro galvanized" roofing nail from Grip-Rite.

Grip rite electro galvanized roofing nail at Inspectapedia.com

Compare Thickness of Electro Galvanized Nail Coatings with Hot Dipped Galvanized Nail Coatings

Electroplated roofing nails - India at InspectApedia.com

Electroplated / Electro-galvanized zinc plated roofing nail coating thickness: typically 0.36 mils or ranging from 10-30 microns thick.

The anticipated "time to first maintenance" or actionable deterioration is 5-10 years or a bit more. Electroplated nails are suitable for indoor use.

Above: Electro-Plated "roofing nails" sold in India.

Hot dipped molten zinc plated galvanized roofing nail coating thickness: no less than 1.7 mils - that's mils not microns.

The anticipated "time to first maintenance" or actionable deterioration is 35-55 years or a bit more for hot dipped zinc galvanized nails.

Mechanically plated or Peen Plated Zinc plated nail coating thickness: 1.5 mils of effective thickness with actual coating thickness ranging from 0.2 to 4.3 mils depending on time in the tumbler.

The anticipated "time to first maintenance" or actionable deterioration is 10-15 years or a bit more for Peen plated zinc coated nails.

Roof Nail Coating Thickness Comparison

One mil (1/1000 of an inch) = 25.4 microns.

So a 1.7 mil hot dipped galvanized coating = 43 microns of thickness - up to 4 times thicker than the anti-corrosive coating on an electroplated nail.

Source: American Galvanizers Association 2019, cited below.

Roof Shingle Staples

Roof damage assessment (C) D Friedman R LeBlancRoofing staple guns have been sold for nearly 40 years and in some models including the one I liked, are still available, such as the Stanley Bostitch 16-Gauge Wide Crown Roofing Staple Gun, shown

at ASPHALT SHINGLE STAPLE vs NAIL.

That stapler might also be used for securing house-wrap and other building materials.

While staples remain an acceptable shingle fastener on manufactured housing, staples are not an approved shingle fastener in most current residential building codes. - (Donan retrieved 2017)

Excepting comments such as by Donan, our review (September 2017) did not find a building code nor a roofing shingle manufacturer explicitly recommending the use of staples to secure asphalt roofing on residential structures.

FEMA specifically recommends the use of roofing nails, not staples in high wind areas.

Watch out: the following is an excerpt from a GAF Technical Advisory Bulletin warning about the use of staples to secure asphalt shingles:

Staples are not recommended by GAF and most industry organizations ...

Details about roofing using staples and staple guns are at ASPHALT SHINGLE STAPLE vs NAIL

Really? Interestingly, in some applications such as nails for treated wood, the electroplated nail may perform better than a galvanized nail ( Zelinka 2009).

References & Research on Roofing Nail Type, Nail Life, Requirements vs Roof Life & Warranty

Nailing schedule for asphalt shingles (C) J Wiley and Sons, S BlissIllustration shown here is used in ASPHALT SHINGLE INSTALLATION with permission from Best Practices Guide to Residential Construction, chapter

on BEST ROOFING PRACTICES documents that same shingle nail or staple penetration, and thus length, requirement.

[Click to enlarge any image]

Both nails and staples should be long enough to penetrate the roof sheathing by 3/4 inch or penetrate 1/4 inch through the sheathing if it is less than 3/4 inch thick.


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