History of Certainteed wallboard and asbestos-containing drywall.
This article series explains where asbestos is likely to be found in gypsum board or drywall systems, particularly in the taping compound and in skim coats using drywall "mud" that contained asbestos.
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The CertainTeed corporation manufactured a wide range of products that contained asbestos including other industries such automotive, but here we focus on asbestos in building products, specifically joint compund produced and sold by CertainTeed that contained asbestos, and we address the question of asbestos in CertainTeed gypsum board.
Contemporary gypsum products, drywall, joint compound made and sold by the CertainTeed do not contain asbestos.
In litigation CertainTeed successfully argued that
CertainTeed transferred all of its gypsum business to Bestwall Gypsum
company in 1956, and the only gypsum product it manufactured with asbestos was
drywall joint compound, acoustical plaster, and patching plaster.
Defendant claims
that CertainTeed did not manufacture or supply any additional joint compound,
plaster, or drywall materials after this transfer to Bestwall. Defendant also states that
it sold only asbestos-free wall plaster until June 30, 1956. (Lempert v. CertainTeed Corporation, N15C-05-221 AS (Del. Super. Ct. 2017).
Watch out: Drywall systems that may contain asbestos - at least in finishes, taping joint compounds, skim coats, or in systems that applied plaster over gypsum board date from about 1910 through the early 1980's in North America (1982 in Canada).
[Click to enlarge any image]
Taping drywall joints dates from as early as the 1920's. Asbestos-use in plaster overlaps this period.
2018-10-04 Asbestos Wallboard? said:
I would like to know if anyone can help me determine if this Sheetrock contains asbestos.
I'm hoping the fact that it is fiberglass reinforced may mean it does not contain asbestos.
Any help is appreciated.
Your wallboard is described by the Croce patent No. 2,681,863 and is most-likely a CertainTeed Corporation product. The product was described by Croce in text that I will paste-in in capital letters below.
That patent describes other drywall compositions that included asbestos but the patent disclosure itself does not include the use of asbestos.
Watch out: however that patent No. 2,681,863 (stamped on your product) also refers to an earlier Croce Patent No. 2,526,066, where a description of the use of asbestos was significant.
The CROCE DRYWALL PATENT No. 2,681,863 [PDF] is of particular interest to anyone studying the history and composition of drywall or plasterboard as it describes various both various compositions or mixtures and constituents of drywall as well as the tests that were developed to try out the suitability of those compositions in actual use.
Above: a photo of rock lath or perforated gypsum board provided to InspectApedia.com by reader S.R. A review of the Croce patent whose number is stamped on this perforated rock lath confirms that asbestos was used in some of these products.
The 1951 Croce patent was assigned to Certain Teed Products, now expired.
[Click to enlarge any image] We don't know the production year of the rock lath shown here, we only have the patent number that you'd expect to describe the product's contents.
Text imprinted in blue ink on the reverse side of this perforated gypsum board (rock lath) includes
Excerpts
Claims (2)
1. In a method of producing gypsum plaster casts, the steps comprising introducing short sections of textile glass strands into a gypsum plaster, each strand section comprising a plurality of substantially straight, resilient, textile glass filaments, said filaments beign sufficiently weakly bonded into said strand section to be capable of ready separation therefrom during agitation with said plaster, and agitating said sections and said plaster to reduce said strand sections to their individual filaments, said agitation continuing until said individual filaments are individually and unifromly distributed throughout said gypsum plaster.
2. A compostion convertible by water addition and mixing to a moldable and settable plastic mass, said composition comprising calcined gypsum plaster as the major ingredient and short sections of glass textile strands each composed of sunstantially straight, resilient, flexible, individual textile glass filaments, bound into said strand sections by a water softenable binder, said filaments lying closely together in substantially parallel relationship in said sections, and the bonding of said filaments being sufficiently weak to enable separation of said filaments from said sections and dispersal thereof individually throughout said plaster as an incident to agitation for mixing said sections and plaster in the presence of water.
…
It should be observed also that in some instances asbestos has been used in plaster.
In one such use the asbestos fiber has been added to plaster primarily to improve the plaster workability or trowelling characteristics while in another instance, in the Croce Patent No. 2,526,066, such asbestos fiber was added as a means for retaining an expansive component of the plaster composition in place in the set cast.
In each case the amount of asbestos was quite high, and the water absorptive capacity of the asbestos has increased the drying time of casts thus made.
...
Below you will find questions and answers previously posted on this page at its page bottom reader comment box.
On 2021-02-18 by (mod) - Marzocch drywall patent: Asbestos vs fiberglass
On 2021-02-18 by Robert
I would like to know if patent no.2,681,863 drywall has asbestosis in it? Took some down from a ceiling?
On 2021-01-29 - by (mod) -
I can't quite say from the photo whether we're looking at poor adhesion of painted-over wallpaper to gyp-board or if there was a thin plaster skim coat; To properly repair one would remove all loose material, re-coat and skim, or just install another thin layer of drywall over everything; Before making a dusty mess you'd treat as presumed to contain asbestos or have appropriate samples tested.
On 2021-01-29 by Kathy M
I live in a 1950's era house that was remodeled in the 70's and 80's by previous owners. Many of the interior walls are showing cracking and peeling (see attached) almost as if the paper on the sheetrock is coming loose. Its very brittle. Also have some walls with bubbling areas. Would appreciate your thoughts on this.
On 2020-11-30 by (mod) - Croce Drywall Patent assigned to CertainTeed - Asbestos
Robert
That's a 1954 patent that was assigned to CertainTeed Corporation - which may be a clue to the age of your drywall and to the chances that it contains asbestos.
Produced in the U.S. before the late 1980s drywall may indeed contain asbestos. So meanwhile treat it as presumed to contain asbestos, don't stir up nor make more dust, and
and tell me the country and city and age of the home where you found this drywall,
and
please let me know what the lab test finds. Tat will help other readers.
For details you might enjoy seeing this patent detail
Michele, Croce, and Clarence G. Shuttleworth. "Plaster compositions and products." U.S. Patent 2,681,863, issued June 22, 1954.
found here as PLASTER COMPOSITIONS & PRODUCTS - CROCE [PDF] inspectapedia.com/hazmat/Croce-Patent-US2681863.pdf
Excerpts:
It should be observed also that in some instances asbestos has been used in plaster.
In one such use the asbestos fiber has been added to plaster primarily to improve the plaster workability or trowelling characteristics while in another instance, in the Croce Patent No. 2,526,066, such asbestos fiber was added as a means for retaining an expansive component of the plaster composition in place in the set cast.
In each case the amount of asbestos was quite high, and the Water absorptive capacity of the asbestos has increased the drying time of casts thus made.
On 2020-11-30 by Robert E
Hello - I started some reno work on a recently purchased home and I didn't think about the fact that drywall can indeed contain asbestos. I cleared an area of 6 feet wide and 10 ft tall before I realized that I should check this out.
I submitted an asbestos sample but wont hear back for another week and just a little worried. The entire drywall was stamped with
"Patent No 2,681,863 Manufactured under the above patent and pending patent applications" and at the bottom of the dry wall, the end tape that said fireproof.
On 2020-03-27 - by (mod) -
Not if its new
On 2020-03-26 by Patricia
We are putting Sheetrock on our walls. The brand is Certainteed and I was wondering if it contains asbestos.
(Jan 2, 2021) zheadman said:
Anyone know about the manufacture of this gypsum lath? (Whether it contains asbestos or not?) unfortunately I didn’t think about asbestos before cutting a hole in the wall (new to old houses).
Below are photos of Certain-teed Products Corporation's Beaver Gypsum Lath, "Fire-Proof", including a nice edge view of "rock lath" or gypsum board used as a plaster base, courtesy of InspectApedia.com reader Z Headman & Zach, posted originally at DRYWALL TYPE IDENTIFICATION STAMPS,
ZHead
Thank you for the photos and question about "rock lath" or "gypsum lath" - I'm researching further but that's a CertainTeed brand gypsum lath board.
And then see BESTWALL DRYWALL ASBESTOS
See if you can find the imprint elsewhere to show that entire BEA??ER as I suspect it's going to read "BEAVER"
Safest is simply to damp wipe and HEPA vac up any remaining dust.
...
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