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This air conditioning repair article explains procedures for the
diagnosis and repair of hard-starting air conditioning compressors.
If your air conditioner or heat pump compressor motor won't start or has trouble starting, humming at start-up for example, it may be damaged and at or near end of life.
Here we explain how to diagnose air conditioner start-up problems, Air conditioner stutters or makes noises at start-up, When to install a hard-start air conditioner repair kit with starting capacitor, Hard starting can indicate end of air conditioner life, or it may be just a small repair.
But a common repair performed to try to get such motors running and to keep them in use longer is the installation of an air conditioner or heat pump "hard start" kit - a start capacitor or a start/run capacitor that helps get the motor spinning. First it's useful to diagnose the cause of the compressor's hard-starting trouble.
Diagnose & Repair Air Conditioner Compressor Hard Starting or Intermittent Running or Stuttering
Stuttering or on-off at startup: A "hard starting" compressor may stutter or begin to cycle-on then stop, then restart.
If a compressor is frequently tripping the
circuit breaker (or blowing the fuse) which protects its circuit, compressor and wiring diagnosis and repair are needed.
Also check: the start relay and all electrical wiring connections to the compressor motor. Loose wires or a bad start relay can also explain stuttering or "on-off" at compressor motor startup. (Thanks to Texas Red and his HVACR Technician for this tip.)
[Click to enlarge any image] At above/left, a simple AC wiring diagram showing the start/run capacitor connections.
A/C Compressor starts, runs just briefly, then shuts off: this condition too may be solved by adding a starting capacitor, but watch out: it may also be a sign of a compressor near end of life.
I had a curious condition whereby the compressor would run for a period of time...at least 5 minutes but usually longer, then suddenly shut down. The condenser fan which is essentially in parallel with it across the line continued to run. I tried to determine what sort of [overload] was in the Copeland U9X CR28K7 compressor.
It appeared that the OL was opening but I didn't determine why. The compressor was not drawing excessive current and the house seemed to stay at the thermostat set point. I was been unable to obtain any details on the construction of the Copeland compressor. ...
The problem was resolved - a simple matter of adding a hard start kit. Apparently the compressor increased slightly in start friction over the last year or so which made the problem appear intermittent.
Low line voltage: Abnormally low line voltage may also be causing a compressor to "hard start". Air conditioner
supply voltage is typically checked using a VOM (voltage ohms meter) right at the air conditioner service disconnect box near
the compressor/condenser unit.
Voltage should be within 10% of the required number (on the compressor/condenser data tag). A
service technician may also check line voltage again at the compressor terminals when the compressor has reached normal
operating state to be sure that there is no voltage drop.
Starting an air conditioner against compressor head-pressure:
When an air conditioning compressor has been running long enough to reach its normal operating condition,
it has pumped refrigerant to a high pressure condition in the compressor head.
When an A/C system compressor is running and is unexpectedly shut off, perhaps by a human testing a thermostat or switch, if the system
is immediately turned back on, some compressors, particularly older window and wall units, may be unable to re-start against this high
Simply waiting a few minutes for pressures to equalized may be all that's needed. So if the compressor is not starting
in this condition we simply turn it off and wait. If this problem is happening often, a service technician may install one of several
versions of "hard start kit".
Do not just install a larger fuse or circuit breaker as doing so risks a fire or equipment burn up.
Do not bypass fuses such as by installing
copper tubing in place of fuses as some A/C service people recommend.
This is a crazy electrical hazard risking fire, shock,
and equipment burn-up. If new circuit breakers are to be installed to replace an older fuse-protection on an air conditioning
circuit, the electrician should remove any obsolete, unused electrical equipment or devices to avoid future confusion or possible shock hazards.
A "hard start kit" is basically a capacitor which
gives an extra electrical "jolt" to the compressor motor to get it moving. A starter relay may also need to be installed or replaced.
Some air conditioning compressor brands do not usually need a hard start kit. GE, Trane, and Manurope are examples that do not usually
take this kit.
See CAPACITORS for HARD STARTING MOTORS for photos, wiring diagram, and installation instructions for air conditioner compressor, fan, blower, refrigerator motor, freezer motor, or other electrical motor starting booster capacitors.
Bad air conditioner starting capacitor: your air conditioning compressor may already have a starting capacitor installed, but the starting capacitor itself may have failed. While electric motor starting capacitors can fail in a variety of ways that may not be obvious without performing some electrical tests, on occasion the failed starting capacitor may be visually obvious.
Most electric motor or compressor starting capacitors used on air conditioning equipment are in a round cylindrical shape. The two ends of the cylinder should be flat. If your starting capacitor is visibly bulged at its end(s) or anywhere else, or if it looks split or burned, it's almost certainly damaged and needs replacement.
Watch out: other problems can cause the starting capacitor to fail, and some starter capacitor failures may not be visibly apparent. If your starting capacitor is replaced and fails again, further diagnosis of the failure source is needed.
There we also comment that in addition to hard starting or a non-starting air conditioner or heat pump compressor motor, a bad starter capacitor can also disable the fan in the outdoor compressor/condenser, or the blower fan in the indoor air handler unit.
Thanks to reader George Fazio for this air conditioner start-up diagnosis suggestion and for the photo of an un-damaged starter capacitor (above left).
Tight or Seized Air Conditioner Motors can be hard to start and may make a "humming" noise while trying to start-up and
the compressor motor may fail to start at all, eventually tripping the circuit breaker or blowing the circuit fuse.
It might be possible to get a slow or hard-starting tight or even seized AC compressor motor going again
see TIGHT or SEIZED AC COMPRESSORS for more details on how this is done.
But in any case such a compressor is probably near the end of its life.
End of air conditioning compressor life may be near: A compressor which has difficulty starting might be fixed by installing a "hard start" kit,
but depending on the reason for hard starting it's possible that the entire compressor will have to be replaced soon.
On a more optimistic note, some hard start kit manufacturers assert that installing a "hard start kit" on a compressor will extend its life.
By assisting the compressor in starting at up to ten times faster than normal, Kickstart® hard start devices significantly reduce
the amount of damaging heat that is generated in the motor windings with each and every start.
Over time, this reduced stress on insulation,
wiring, and other critical components of the compressor has the effect of increasing its reliability and extending its useful life." -- www.kickstartoem.com
"Air Conditioning & Refrigeration I & II", BOCES Education, Warren Hilliard (instructor), Poughkeepsie, New York, May - July 1982, [classroom notes from air conditioning and refrigeration maintenance and repair course attended by the website author]
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