Ceramic tile installation on a wall:
This article describes how to install ceramic tiles on a masonry wall to stop leaks, efflorescence, and to construct an attractive, durable wall covering. We discuss installation of ceramic wall tiles on masonry surfaces, on a leaky concrete wall, on cement backerboard, and on various interior wall surfaces.
This article series discusses ceramic floor tile choices & properties, and ceramic tile installation details for kitchens and bathrooms.
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This article describes and illustrates the installation of ceramic tile on an exterior concrete wall that was leaking and suffering from efflorescence thanks to a neighbor who was not attentive to leaks in their adjoining wall of abutting homes in San Miguel de Allende, Guanajuato, Mexico.
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Above we show paint damage and chronic efflorescence (the white deposits) along with algae growth (green deposits) on a masonry wall that had suffered from water leaks originating at an abutting neighbor's property in Colonia de San Antonio, in San Miguel de Allende.
Efflorescence, the formation of mineral salts left behind when water leaks through and then evaporates from a masonry wall is quite powerful and has no trouble pushing paint off of a finished surface. The correct repair for damage such as shown on the wall above is to find and fix the source of water leakage, then clean and re-seal and paint the wall. See EFFLORESCENCE SALTS & WHITE DEPOSITS for more about this problem, its causes and cures.
But what happens when the water source is from leaks originating at a neighbor's property and when the neighbor refuses to make the repairs needed on their side to fix your wall? At FLOOR TILE INSTALL on CONCRETE Steve Bliss suggests:
On tiled walls, protect the wood framing from water intrusion, using either 6-mil poly or 15-pound asphalt-impregnated felt lapped to shed water. The barrier should go between the tile substrate and the framing. On outside walls, this material can also served as the air and vapor barrier if the joints are sealed with tape or a compatible sealant.
We were faced with a different situation: As you can see in the two photos above, the neighbor's abutting water tank overflows constantly from a bad fill control valve, and that water combined with occasional rain collects on the neighbor's wall where it leaks through into the abutting property shown in earlier photo of the damaged painted masonry wall.
A long-standing feud between the leak-source property and the previous owner of the leaked-into property did not promise much success in making the proper repair at the leak source.
We decided to try a Little Dutch Boy at the Dike repair that we would not normally recommend: the construction of a water-resistant and efflorescence tile covering on the exposed or finished-side of the wall suffering leak and efflorescence damage.
The Little Dutch Boy illustration at left is discussed further at WET BASEMENT PREVENTION.
Some of those methods including installing a waterproof geotextile system on the outside of our leaky wall would have worked well if we'd had cooperation and permission of the neighbor (and if those products had been available). They weren't and they weren't.
The ceramic tile installation procedure, illustrated in the photographs that follow, involved the following steps:
Because this was a small tile job and because we were working quite far from our New York test lab, the tile work was performed with a minimum of tools needed to assure an attractive result. We needed:
The same ceramic tile wall installation techniques will work well on both interior and exterior masonry walls suffering minor leakage and efflorescence staining. If you are installing tile on a wood framed interior wall such as in a kitchen or bath, see CEMENT BACKERBOARD INSTALLATION. We do not recommend installing ceramic tile on conventional drywall.
Above we show the ceramic tile instillation job when about half of the tiles had been installed. The job supervisor is marking a horizontal pencil line that we follow to keep our tiles straight.
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Notice that vertical stack of tiles in the right portion of the photo. We measured the total wall width, laid out and spaced our tiles to fit that distance, and then installed two key courses of ceramic tiles: a vertical course in the center of the wall that would serve as a home base from which to extend horizontal lines to guide the other tile courses, and a bottom or first course that followed the first or lowest level line.
Because the actual wall bottom trim and floor below were not dead level, it was critical to install this first level tile course and to keep successive tile courses level. Otherwise by the time we got our tiles higher on the wall, entropy would have taken over and our tile courses would be askew - and ugly.
Ok so with age and experience I'm going to show you how with just a few tools we can get the tile on the wall in nice even rows that look good.
We used a tile setting cement that included a latex additive that improved its adhesive properties as well as its water resistance. Mix the tile cement until it is firm but not dry, as you can see in the bucket above. Let the tile cement slake or "cure" for 15 minutes or more before beginning to use it and it will perform better on the wall.
Watch out: don't mix more tile setting cement than you'll be able to use in your planned work session or you'll have to find some place to dispose of it; and if you mix more tile cement than you can use in an hour or 90 minutes you may find it's beginning to set up too hard to use - more waste to avoid.
Watch out: don't make your tile setting cement too liquid or you will have a hell of a time getting your tiles to stay in place on the wall. And the cement will also be weaker than you'd like even after it's set.
On the clean dry back side of your tile, apply a blob of tile setting cement. It may take a few tries to find the right amount, but it's no problem to just scrape excess tile cement back into your cement bucket. I probably put too much cement on some of these tiles, but when smoothing it off (below) I wanted to see about 1/8" to 3/16" thickness of tile cement.
Below I'm using the point of my trowel to make three or four gouges in the tile cement. The tip of the trowel scrapes all the way down to the tile back surface, leaving a few ridges of tile cement on the tile back. If you were using a notched trowel with 1/8" deep notches this step would be easier.
Why are we making these notches? First because otherwise there'd be too much cement on the back of the tile - I don't want great blobs of tile cement to push up between my tiles through the grout joint (more on that later).
But more important, the horizontal ridges of tile cement rather than solid cement allow you to both push the tile onto the wall and to position it perfectly - adjustment is almost impossible if there is too much cement on the tile back. And too much cement on the tile back will leave some tiles protruding out from the wall in an ugly tile job.
Above is my tile cemented and ready to be applied to the wall.
Notice that I apply the tile to the wall with the grooves of removed tile cement horizontal (parallel to the ground). Vertical ridges of tile cement work too but there seems to be less resistance to the tile oozing down the wall below where you want it.
Note: A tile professional would more likely use a notched trowel and would apply the tile cement to the wall rather than to the tile back.
Above I'm positioning the tile a bit high. This is not an accident. I apply the tile about 3/16" higher on the wall than I want it to end-up. This allows me to slide the tile down into the right position, holding it there for a moment to let it set.
By pushing the tile onto the wall, then sliding it slightly down into position it will stay where I want.
Notice that circle with an X in it above the tile I'm setting? That's where the tile job supervisor had indicated that we were to use an accent tile - you'll see those in our photos of the finished tile wall at page top and at the end of this article.
Here I've slid the tile down so that its top edge is exactly level with the tile to its left. You'll notice that since we're amateur tile setters (actually I've done this before), we marked tile course guidelines at frequent intervals up the wall to keep both vertical and horizontal tile course lines true and neat.
I've let go of the tile and I've observed that it has not moved further down the wall into a too-low position. If the tile slid down just a teensy bit I might try pushing it back up and holding it in place for a time. If when I let go again the tile slides down lower than I want, I remove the tile, clean its back, clean the wall, and start over, this time applying it a bit higher on the wall and then sliding it down into position.
If your tiles keep oozing down the wall then you've mixed your tile setting cement too wet. Many tile setters use little rubber crosses or spacers between their tiles to keep their grout joints spaced properly and to allow themselves to be more careless about the consistency of their tile setting compound. Those tile jobs will go faster. We didn't have tile spacers and didn't want to drive 120 kilometers round trip to go get them.
Take a look at all sides of the tile that you've just placed to be sure that the grout joint lines are parallel and are of the proper width before moving on to the next tile.
To avoid the bad-builder syndrome I will describe below, once the tile is in position, if I see so much tile setting cement oozing out from behind the tile that it is filling the grout joints, I remove that excess. That makes filling the grout joints easy later. And when I prepare the next tile I'll use a bit less tile cement on the tile back so that I don't see excessive cement ooze-out.
Above our tiles are all installed and ready for grouting. To make the tile grouting step easy we took care to remove any remaining excessive tile setting cement from the grout joints before the cement had hardened, but after the tiles were sufficiently set that we would not disturb them. Moving a tile that has been set on the wall before the tile cement has cured risks loosening the tile. Don't do that. You'll have to dig out all of the tile cement, clean the back of the tile, and set it all over again.
Tile grouting is pretty easy:
Watch out: don't do what our nightmare builder did in Minnesota: First, while installing ceramic tile on a concrete slab floor he used too much tile setting cement such that cement oozed up from between the tiles, filling the future grout joints. Then he charged us hundreds of dollars for the time his wife spent with a router gouging out the hard tile cement so that the tile grout could be installed.
The builder, who was a fabulous carpenter but a horrible and expensive tile setter, also failed to wipe off the excess grout from our floor tiles. The result was an ugly haze on the tiles that was very hard to remove later. More about this bully builder's foul-ups arising from working out of his area of skill on that same ceramic tile floor can be read at RADIANT HEAT MISTAKES.
Above is our completed ceramic tile wall. How well has this wall withstood the leaks from the neighboring building? Inspecting the wall a year after original installation showed no signs of efflorescence, no loose tiles, and no cracks. So far the tile job on this leak-stained wall has been durable as well as more attractive than the paint jobs that the owners had tried previously.
For a discussion of sealers other than the coating used on the concrete wall illustrated in this article, see FLOOR TILE SEALERS, CERAMIC, STONE.
This article series discusses current best design practices for kitchens and bathrooms, including layout, clearances, work space, and accessible kitchen and bathroom layout, clearances, turning space, grab bars, controls, etc.
Continue reading at FLOOR TILE, CERAMIC for K & B or select a topic from closely-related articles below, or see our complete INDEX to RELATED ARTICLES below.
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Or see GROUT INSTALLATION, TILE
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