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Draft Adjustment on Pellet Stoves & Heaters Several adjustment controls & methods
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Pellet stoves usually operate using a forced draft that supplies combustion air and effects the exhaust of combustion products, but to readers unfamiliar with these devices it can come as a surprise that a typical pellet stove heater has at least two and some more than two adjustments to the stove's draft and to its heat output.
Here we describe various methods used to control the draft and airflow through wood-pellet burning stoves or heaters.
This article series catalogs and describes all types of air and draft regulation devices used in buildings where control of heating appliances is needed.
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Pellet stoves usually make use of a draft fan for proper burning, though in event of a power failure some models permit limited operation using natural draft.
A separate blower fan helps extract heat from the pellet stove and transfer it to room air.
Using Castle Pellet Stove's Serenity Pellet Stove as an example, here we illustrate examples of controls on pellet stove heaters, all of which ultimately affect the stove's exhaust draft.
Exhaust draft fan voltage adjusts fan speed
Pellet stove airflow gate adjustment
Illlustration: The AGP Pellet Stove from Lopi, Travis Industries, excerpted from the company's instruction manual cited below. Travis Industries recommends a minimum vertical vent of 5’ to ensure adequate draft
during a power outage.
Other pellet stove installation manuals, for example the Harman Pellet Stove cited below, specifically describe using a manometer to check the appliance draft and may provide a mechanical adjustment of the combustion motor speed.
Harman specifies a normal pellet stove "high" draft (for their model) of -0.50 to -0.60 inches of W.C. (Water Column) and normal pellet stove "low draft) of -0.35 to -0.45 in. W.C.
Pellet Stove Exhaust Voltage Adjustment
From our same example pellet stove, the Serenity model, the manufacturer explains another control over pellet exhaust draft, the exhaust fan voltage.
Excerpt: Increasing the exhaust voltage, and thereby increasing the
amount of air in the burn pot, will also assist in burning lowerquality fuels that may otherwise cause unwanted buildup.
The user can set the exhaust voltage, called "Stall voltage" at an of five settings between about 85V and 110V that in turn regulate the stove's blower.
Setting a higher voltage causes the fan to run faster, extracting more heat from the pellet stove.
Pellet Stove Exhaust Fan - Draft Fan
For example here is an excerpt from the Serenity Pellet stove produced by Castle:
Your stove is equipped with an automatic ignition system that
should ignite the fuel within 3-5 minutes of pressing the On/Off
button.
As pellets fill the burnpot and ignite, outside air is drawn
across the fuel and heated during the combustion process which
is then pulled across the heat exchanger by the exhaust motor or
the draft fan.
As the stove reaches operating temperature, room
air is then circulated around the heat exchanger by a room air
blower, distributing warm air into the room.
...
Because a forced draft pressure is required for the combustion
process inside your stove, it is extremely important that the
exhaust system be properly installed and maintained.
Also, the
doors must remain closed while in operations and the seals on the
doors must be properly maintained.
Watch out: implicit in the instructions just above is a mistake about which we warn with other heating appliances: woodstoves and coal stoves: leaving the combustion chamber ajar beyond during initial stove lighting procedures is very dangerous and can lead to severe stove overheating, damage, or even a house fire.
Pellet stove Airflow Gate Adjustment
This same Serenity pellet stove model from Castle includes an additional airflow or "draft" adjustment, the stove's airflow gate - shown below.
The airflow gate for this pellet stove is explained by the manufacturer:
IMPORTANT NOTE:
ADJUST THE AIRFLOW GATE BEFORE INCREASING
THE EXHAUST VOLTAGE.
If you are having issues
with getting enough air to your fire, FIRST try to
adjust the air flow gate. SEE FIGURE 27. This will
also adjust the air flow to the stove.
The exhaust voltage (controlling the combustion motor)
allows you to adjust the stove for the fuel you are burning or
compensate for inadequate ventilation situations.
In less than
optimum venting situations, you can increase the exhaust speed
for additional air circulation through the stove should ventilation
be an issue.
Below: Illustrations from Harman's Pellet Stove IO manual showing how a manometer or draft gauge is connected to a service tee on the pellet stove to measure the stove's draft level, and a second illustration of the manual setting of the stove's low-draft set-point.
Harman PELLET STOVE MANUAL [PDF] (2017) Harman, 352 Mountain House Road, Halifax, PA 17032 USA Website:
www.harmanstoves.com retrieved 2018/10/13, original source: https://downloads.hearthnhome.com/installManuals/XXV_I.pdf
Excerpts: The factory low draft setting may not be correct for the
unit’s permanent installation conditions.
The control board on the XXV is equipped with a low draft
adjustment port located on the control face just to the right
of the igniter light.
Lopi AGP PELLET STOVE IO MANUAL [PDF] (2013) Travis Industries, Inc. 4800 Harbour Pointe Blvd. SW
Mukilteo, WA 98275 USA , Website: www.travisproducts.com, retrieved 2018/10/13, original source: https://www.lopistoves.com/TravisDocs/100-01330.pdf
Our index to PDF copies of pellet stove manuals, certifications and fire clearances is
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In addition to any citations in the article above, a full list is available on request.
Airflow Breeze air movement register booster fans are produced by
AirFlow Technology, Airflow Technology
1427 West 86th Street, Suite 328
Indianapolis, IN 46260
1-800-458-5540
website: http://www.aftproducts.com/Airflow_Breeze_3ff0ef340c6e0e13b.dept
Fuel Oil & Oil Heating Magazine, 3621 Hill Rd., Parsippany, NJ 07054, 973-331-9545 rk 3rd Ed 1969.
National Fuel Gas Code (Z223.1) $16.00 and National Fuel Gas Code Handbook (Z223.2) $47.00 American Gas Association (A.G.A.), 1515 Wilson Boulevard, Arlington, VA 22209 also available from National Fire Protection Association, Batterymarch Park, Quincy, MA 02269. Fundamentals of Gas Appliance Venting and Ventilation, 1985, American Gas Association Laboratories, Engineering Services Department. American Gas Association, 1515 Wilson Boulevard, Arlington, VA 22209. Catalog #XHO585. Reprinted 1989.
[1] "Instructions for Installing FIELD Type AF Barometric Draft Controls," Form No. 31 DC 30666, Field Corporation, Mendota, IL 61342, web search 04/02/2011, original source: http://www.fieldcontrols.com/pdfs/04592700.pdf, Field Controls, Kingston, North Carolina 28501, Tel: 919-522-3031
[2] Tjernlund Draft Controls, A Series (single action for oil, solid fuel, and fan-assisted gas burners) and B Series (double action for gas heating appliances), web search 04/02/1011, original source: http://www.tjernlund.com/Tjernlund_8500490.pdf , Tjernlund Products, Inc., 1601 Ninth Street, White Bear Lake MN 55110-6794, Tel: 651-426-2993 or 800-255-4208 website: www.tjernlund.com Email: fanmail@tjfans.com
Domestic and Commercial Oil Burners, Charles H. Burkhardt, McGraw Hill Book Company, New York 3rd Ed 1969.
National Fuel Gas Code (Z223.1) $16.00 and National Fuel Gas Code Handbook (Z223.2) $47.00 American Gas Association (A.G.A.), 1515 Wilson Boulevard, Arlington, VA 22209 also available from National Fire Protection Association, Batterymarch Park, Quincy, MA 02269. Fundamentals of Gas Appliance Venting and Ventilation, 1985, American Gas Association Laboratories, Engineering Services Department. American Gas Association, 1515 Wilson Boulevard, Arlington, VA 22209. Catalog #XHO585. Reprinted 1989.
The Steam Book, 1984, Training and Education Department, Fluid Handling Division, ITT [probably out of print, possibly available from several home inspection supply companies] Fuel Oil and Oil Heat Magazine, October 1990, offers an update,
Principles of Steam Heating, $13.25 includes postage. Fuel oil & Oil Heat Magazine, 389 Passaic Ave., Fairfield, NJ 07004.
The Lost Art of Steam Heating, Dan Holohan, 516-579-3046 FAX
Principles of Steam Heating, Dan Holohan, technical editor of Fuel Oil and Oil Heat magazine, 389 Passaic Ave., Fairfield, NJ 07004 ($12.+1.25 postage/handling).
"Residential Hydronic (circulating hot water) Heating Systems", Instructional Technologies Institute, Inc., 145 "D" Grassy Plain St., Bethel, CT 06801 800/227-1663 [home inspection training material] 1987
"Warm Air Heating Systems". Instructional Technologies Institute, Inc., 145 "D" Grassy Plain St., Bethel, CT 06801 800/227-1663 [home inspection training material] 1987
Heating, Ventilating, and Air Conditioning Volume I, Heating Fundamentals,
Boilers, Boiler Conversions, James E. Brumbaugh, ISBN 0-672-23389-4 (v. 1) Volume II, Oil, Gas, and Coal Burners, Controls, Ducts, Piping, Valves, James E. Brumbaugh, ISBN 0-672-23390-7 (v. 2) Volume III, Radiant Heating, Water Heaters, Ventilation, Air Conditioning, Heat Pumps, Air Cleaners, James E. Brumbaugh, ISBN 0-672-23383-5 (v. 3) or ISBN 0-672-23380-0 (set) Special Sales Director, Macmillan Publishing Co., 866 Third Ave., New York, NY 10022. Macmillan Publishing Co., NY
Installation Guide for Residential Hydronic Heating Systems
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