Causes of Hard-Starting Electric Motors
Hard Starting Air Conditioning / Heat Pump Compressor Motor & Other Electric Motors
CAUSES of HARD STARTING ELECTRIC MOTORS - CONTENTS: what causes an electric motor to have trouble starting-up? Understanding why a motor is not starting leads to the proper repair. Replacing bad start capacitor may be a simple and permanent repair or it may simply postpone the need to replace a failing electric motor or compressor.
POST a QUESTION or READ FAQs about installing a hard-start capacitor to get an air conditioner motor, fan motor, or other electric motor running.
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Hard-starting electric motor diagnosis & repair:
What causes hard-starting compressor motors, fan motors, or other electric motors?
Understanding why an electric motor is having trouble starting or why it won't keep running is an important diagnostic step in keeping an electric motor or air conditioner, heat pump, well pump or other motor working properly. Understanding why a motor is hard starting also tells us if it makes sense to install a hard-start capacitor on the equipment.
Causes of Hard-Starting Air Conditioners, Refrigerators, Freezers, and other Electric Motors
A compressor or other motor may have trouble starting for any of a variety of reasons such as:
Low line voltage supplied to the equipment or excessive power drop on a long circuit wire
Un-balanced cooling or refrigeration systems - such as a compressor motor that is having trouble starting when the refrigerant pressures are high on one side and low on the other side of the cooling system. This hard starting condition happens when a compressor is turned off in the middle of an "on" run cycle.
You can guess that you have this condition on an air conditioner if the system starts just fine when it's been shut down for a half hour or more (refrigerant pressures are equalized on both sides of the compressor) but starts with difficulty (the compressor motor "hums" and does not start quickly or may even trip the circuit breaker) when trying to restart a few minutes after having been shut off.
Old, aging compressor motors or other electrical motors that are at or near the end of their life may have trouble starting and may be able to function for some additional time given the "help" provided by a starting capacitor.
Bad or failed starting capacitor: the air conditioner compressor (and some other electric motors) may already have a starting capacitor installed, but the starting capacitor might have failed, causing the air conditioner compressor to start with difficulty or not at all. A bad starter capacitor can also disable the fan in the outdoor compressor/condenser, or the blower fan in the indoor air handler unit.
Capacitors are electric devices that get an electric motor running at start-up or that help keep a motor running once it has started. If the capacitor has failed the symptom is that the motor won't start. You may hear it humming or observe that it's getting hot. If you observe this we suggest that to avoid damage you turn off the system while waiting for repairs.
We give more detail about failed electric motor starting capacitors, and we explain possible visual diagnosis of a failed starter capacitor (bulged ends) without having to perform electrical testing,
at HARD STARTING COMPRESSOR MOTORS.
Thanks to reader George Fazio for this air conditioner start-up diagnosis suggestion and for the photo (above left).
Starting capacitors or electric motor starting capacitors (or motor start boosters) are often present on large single phase air conditioning compressors, as found on home air conditioning units, or on occasion on blower motors or even fan motors.
Electric motor starting capacitors are only very rarely present on small refrigeration compressors, such as those in refrigerators,
and as far as we know, never present on 3-phase power systems.
Bad centrifugal switch in the electric motor: Thanks to a reader, Paul J. Ste. Marie we can add that a bad centrifugal switch can also keep an electric motor from starting or running as it should.
A centrifugal switch as used in some electric motors uses the centrifugal or rotating force of the motor to open or close an electrical switch. Electrical current applied to a start winding causes an electrical field placed at an angle to the field produced by the main or "run" winding to provide an initial rotating force to start the motor.
In these split-phase electric motors a centrifugal switch is used to switch off electrical power to the start winding once the motor has gotten up to a minimum speed of about 75% of its full run velocity. In essence the centrifugal switch turns off the start circuit and leaves the motor operating from its run-circuit alone.
This application of centrifugal switches is common in split-phase or "induction-start / induction-run alternating current (AC) electric motors that do not require a high starting torque, such as small power tools, grinders, etc. - citation. - Heinecke, Kevin (2015) at REFERENCES.
Marie pointed out that
Another common reason for a CS or CSCR motor to fail to start is a bad centrifugal switch. If the switch contacts are dirty, the motor can fail to start. If the switch freezes closed, the start capacitor will overheat. - P.S.M. 10 Jan 2015
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(Feb 21, 2014) Anonymous said:
is it possible to rebuild a submersible well pump
Yes ... maybe; it depends on the condition of the pump casing, parts, an in my opinion, an accurate diagnosis of the trouble; at some point rebuilding is not cost effective. Indeed there are specialists (H Shreck in Poughkeepsie used to be one of them) who rebuild electric motors of all kinds.
There are also many water pumps whose design makes it quite reasonable to replace pump impellers.
So to answer your question, I dunno - it depends on what's broken.
Question: fan will start but won't keep running.
(June 1, 2014) Anonymous said:
The fan on my Conquest 80 will not stay on (interior fan). It starts and then stops after a few seconds. It was installed in 2005. Help.
The start capacitor is for getting a motor started, not keeping it running.
Often motors have two windings, a start winding and a run winding. Your motor's run winding may be damaged.
Or your fan motor may require a dual capacitor (start and run) or a separate run capacitor to keep it spinning.
Or your system may have a faulty control.
Question: will a hard start capacitor reduce current drawn and stop tripping a breaker
(June 7, 2014) Joel said:
I have a commercial hood & exhaust fan (120v) running in a food truck that is used for catering. We occasionally need to run off a generator (3000w) and we've found that the fan cause the generator overload to trip. The fan has been tested and observed to draw 8 amps running at full speed. Given this, would it be possible to add a hard start kit, such as SUPCO SPP4E? Will need to confirm the motor size, just wondering if this would help.
The total draw of all items is less than 20 amps and the generator is capable of supplying 25 amps constant.
Thanks for the advice.
Joel I think the problem lies elsewhere and needs some further diagnostics. I suspect that your total current draw is exceeding the ability of the generator - you may be running more than the fan, such as lighting, a cooler, toasters, other electrical appliances. If it were just the fan, drawing 8A, it has no business tripping the breaker.
Put another way if the problem is the fan and there are NO other appliances running, then there is a failing fan motor drawing high current, or an electrical short circuit or other unsafe condition to find and fix.
A start capacitor or a run capacitor won't change the current drawn by the motor.
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Heinecke,Kevin, "Leeson Electric Motors, Gearmotors and Drives, Reference Article", LEESON Electric Corporation
1051 Cheyenne Avenue
Grafton, WI 53024-0241, un-dated, retrieved 10 Jan 2015, original source: http://www.leeson.com/TechnicalInformation/sphase.html
Supco, Sealed Unit Parts Company, PO Box 21, 2230 Landmark Place, Allenwood, New Jersey, 08720, Tel: 732-223-6644, 201-449-3300, email: firstname.lastname@example.org, provided the compressor starting capacitor and packaging information (purchased by the author from an air conditioning parts supplier in New York) - our example uses a Sealed Unit Parts Company Solid State part No. RSC 10 115V starting capacitor which was designed for installation on refrigerators and freezers. See www.supco.com/
 "The E Class Advantage", Supco (op cit), describes the company's advanced start/run capacitor products. Web search 08/04/2011, original source: http://www.supco.com/eclassadvantage.htm Quoting from that article:
The SUPCO E-Class Series comprise the most advanced developments in start device technology:
1. Voltage sensing technology that monitors for motor start (current sensing devices require internal fuse protection).
2. A 2-wire connection that simplifies installation
3. A secondary timing circuit that ensures that the capacitor is not permanently left in the start winding circuit
4. A fully electronic device - minimizing the limitations of mechanical devices and secondary fusing associated with triac devices
5. A start device matched with an appropriately sized capacitor to cover the range of compressors for the intended application (one size does not fit all)
The use of compressor start devices results from a need to ensure that a compressor (usually air conditioning) will start under voltage conditions that are less than ideal. As discussed, several options exist in the market to address compressor start concerns. Start devices exist in many forms for specific applications. SUPCO provides a full range of products in all relevant technologies to effectively match the proper start device to the application. Care should be taken to utilize a device that meets the requirements of the job. Extra caution should be observed when employing the "one-size-fits-all" and "a bigger capacitor is better" approach to applying a start device. Consult SUPCO, a manufacturer with a complete product range, to ensure the greatest success in the start device application.
 "Motor Start and Run Capacitors", AFCAP (African Capacitors Limited), web search 08/05/2011, original source: http://www.afcap.co.za/manual/Part2.pdf
George Fazio, reader, contributed comments on failed starter capacitor diagnosis by noting the bulged capacitor ends. 09/25/2009
Troubleshooting Compressor Problems," Henry Puzio, Fuel Oil & Oil Heat with Air Conditioning Magazine, June 1993, p. 39
Tom Morris, Engineer, capacitor discussion and correction to the original data. Email to D Friedman 5/29/2006 - Thanks Tom for critical editing. The text
above explaining about capacitors was suggested by Mr. Morris. The original text of the 1993 compressor diagnosis article had the resistance explanation backwards.
Thanks to reader Diane McGivney for asking about air conditioner compressor motor starting capacitor costs and typical air conditioner service call fees - (May 2010)
Thanks to reader James Oiler for reporting on the replacement of a heat pump starter capacitor, August 2010.
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Books & Articles on Building & Environmental Inspection, Testing, Diagnosis, & Repair
"Air Conditioning & Refrigeration I & II", BOCES Education, Warren Hilliard (instructor), Poughkeepsie, New York, May - July 1982, [classroom notes from air conditioning and refrigeration maintenance and repair course attended by the website author]
Fiberglass: Indoor Air Quality Investigations: Fiberglass in Indoor Air, HVAC ducts, and Building Insulation
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