Continuous blower unit fan operation questions & answers.

This article series explains how and why to set your air conditioning or heating system blower fan to continuous operation in order to improve indoor air quality by increased and continuous indoor air filtration.

Continuous Blower Fan Operation: Why Run an Air Conditioner or Heating Blower Fan Continuously?

For maximum indoor air qality (IAQ) improvement in buildings: for a new blower installation we selected a fan unit which had both the capability of delivering adequate CFM of air flow and a blower fan motor duty cycle which permits continuous operation if we wish to run the system that way.

[Click to enlarge any image]

These questions and answers about running an air handler blower fan continuously were posted originally at BLOWER FAN CONTINUOUS OPERATION - be sure to read that article.

On 2018-08-08 by (mod) -

Anon:

At the CONTINUE READING links given at the end of this article, there are two articles that will diagnose and fix the problem of a blower fan that won't stop running when the problem is simply a switch setting.



Or see FAN WONT STOP - LIMIT SWITCH

Or see FAN WONT STOP - THERMOSTAT SWITCH

IF both of the switches you'll see described in those articles are set to turn the blower OFF and the blower doesn't listen and keeps running, then there's a problem to be found and fixed: in that case Continue reading at BLOWER FAN OPERATION & TESTING

live links for the capitalized article titles are given just above.

On 2018-08-08 by Anonymous

I live in florada and my blower motor on my inside unit runs nonstop, my thermostat is set on auto, what am I looking for to fix it?

On 2018-08-04 by (mod) -

Confused in Mexico: what is a 230VAC "blower" doing inside of a heat pump - the heat pump is the outdoor compressor/condenser unit.

Perhaps you can ID the brand and model number and from that we can or you can find the IO manual and wiring diagram.

Search InspectApedia.com for HVAC MANUALS to find downloads.

On 2018-08-04 by Lucas

I just installed a 230 vac blower motor in a heat pump but it’s cuts on soon as the breaker does and but doesn’t cut off but I have nothing to tie my common just 3 speed taps and 2 power wire and a ground where does my common tie on

On 2018-03-08 by (mod) - loose connection or a failing control.

Rob

That suggests to me a loose connection or a failing control. That's what I'd look-for, starting with wiring connections.

On 2018-03-08 21:00:25.378687 by Rob Williams

Blower fan does not always turn off on its own.. At times I just tap on the furnace and the blower stops. Any suggestions on how to address?

On 2018-01-25 19:24:26.829879 by (mod) -

Ron

Look for a FAN ON switch in the wrong position, or one of the other defects listed above.

On 2018-01-23 17:25:47.727647 by Ron Farmer

Replaced circuit board an thermostat and high limit switch fan is running almost all the time except when the heat comes on what's going on with the fan.

On 2017-12-02 17:22:44.208352 by (mod) -

For safety reasons I cannot officially recommend ever modifying an existing heating system control rather than replacing is when a non field repairable part of it has been broken.

I do want to mention however that one reader wrote To Us describing how he very carefully drillex a small hole in the center of the remaining shaft of the broken off push-pull switch. He then inserted a tiny screw into that drilled hole in that allowed him to pull the switch back out to turn off the fan.

On 2017-12-01 23:24:34.388233 by Greyson

The white knob is broken off of my limit switch, and option to rig it up without it?

On 2017-11-07 19:36:24.120243 by (mod) -

Joe,

Take a look at the existing fan limit switch: it may be a standard unit that's available from your local heating supplier. If it's unique to the manufacturer's product and brand you'll need to contact Boyertown who made the Hallmark furnace.

http://www.boyertownfurnace.com/

On 2017-11-07 15:16:27.909054 by joe

have a hallmark forced warm air furnanace model hgh90 serial 5050 input input 90,000 output 72,000 equipped for use with mfg gas i need fan limed switch

On 2017-10-17 23:25:07.221595 by (mod) -

My best diagnostic advice is in the article above. From your question, Marc, I've no other information on which to base a guess.

On 2017-10-17 19:33:05.800722 by Marc

Have an external A/C unit and the blower fan seems to be running continuously. Everything else seem to work fine.

On 2017-06-07 18:56:45.666340 by Anonymous

hvac tech replaced my old coleman 5 wire mercury thermostat with a #1020 single stage conventional braeburn thermostat .after room temperture reaches correct thermstat setting compressor turns off but the fan keeps running called tech said he would have to rewire the whole system for a thousand dollors or replace my thermostat with an old style thermostat

On 2016-12-26 09:03:20.537357 by (mod) -

Sounds unsafe, perhaps@scisoc.org an electrical problem. Leave it off and call for repair

On 2016-12-13 22:00:34.976895 by Julie

Running heat for 1st time of the year. If on "auto" the fan will never turn on and a bad smell comes from either vents or attic. When fan turned to the "on" position, fan runs, no smell and we get heat. wondering why the fan doesn't come on in "auto" position and what the smell is from?

On 2016-07-06 05:33:54.168890 by Lisa

Hi. I have a Thermal Zone Lux 500 (Dual Fuel Furnace - LP/Electric) with an air conditioning unit. We had our air conditioning off and the fan set on auto when we left for vacation on June 30, 2016. When we came back home the fan was running continuously. We are not sure what to do or why this even happened? Any ideas????

On 2016-03-23 21:13:05.793422 by (mod) -

Bunny

Hop on up to the top of this article and check through the "blower fan won't stop" diagnostic suggestions. Let me know if any of that is unclear or if questions remain.

Daniel

On 2016-03-22 23:10:29.656383 by Bunny

My furnace is from 1989 and recently after having heat on I turned the thermostat off but the fan keeps running does not stop.

It has a new thermostat as well. I called a company and said thermostat wiring is good, they replaced the control board and door latch, still keeps running, they've checked wiring and a is good but still keeps running.

Why can't they find the problem?

On 2015-12-30 15:38:18.287669 by (mod) -

Look for

an overheating fan motor going off on thermal reset

a loose wire or failing switch

a failing bearing or belt that is stressing the fan and causing overheating

On 2015-12-30 13:39:42.462426 by Todd

I have a Tempstar furnace that I run the fan continuous for moisture control in my home. Lately, as the temps are dropping, I've noticed the fan turning off occasionally on its own. I believe it's working fine when heating, but why would it turn off and on in the continuous mode?

On 2015-06-25 07:14:36.948820 by mike d

A/c will not turn off even after reaching desired temp

Question: what is the relationship between continuous blower fan operation and indoor humidity where central air is installed? Can condensate in the air handler raise indoor humidity?

Edgardo:

A disadvantage I found running the AC fan continuously in my residence, was a noticeable increase in the humidity in the house. The fan would blow across the wet coils and drain pan while the compressor wasn't running and put the water it had removed from the air during the prior cooling cycle back into the living space. So I stopped doing that. - Edgardo

Reply: from DF

Edgardo, thanks for the comment, it's an opportunity to clear up some confusion.

When your compressor is not running the cooling coil in your air handler is not cool and NO condensate will be produced in the unit. So if you are seeing too much water in the air handler, including as you say, while the compressor is not running, then more likely your condensate drain system is not draining adequately and a reservoir of condensate is remaining in the air handler condensate drip tray.

You should not see standing water there ever. If you do, the drip tray is not draining and the tray or drain system need to be cleared and repaired.

Details about condensate handling are in the article titled

CONDENSATE HANDLING, HVAC and details about target levels for indoor humidity are

at HUMIDITY LEVEL TARGET.

Edgardo:

Hi Dan The pan drains fine, and the backup secondary pan is dry. I am not seeing any unusual amount of water. The problem I mentioned is caused simply by evaporation back into the living space of the residual condensation left on the coils and in the pan when the compressor shuts off. The parts can't be instantly dry when the compressor shuts off.

Anyway I do run the fan more continuously in the winter, as between cycles the air will settle in the house and can be close to 50° at the floor when it's 75° 5 feet off the floor. Keeping the fan on keeps the air mixed up and I can run the heat a degree or two lower.

Dan:

Edgardo I'm surprised that the volume of water left on the cooling coil after the A/C system shuts off would provide a measurable quantity of total humidity in the living space. Consider the total volume of water that's resting on the coils (as you explain the drain pan is dry) - it has to be less than a quart. Evaporate a quart of water into the cubic feet of air in even a small home - it just would not be likely to explain an indoor humidity problem.

I agree that running the fan gives much better air distribution and more even temperatures (and RH) throughout the home.

If you are seeing high indoor RH I'd look at whether or not the system is dehumidifying adequately when it's running. Incidentally, as we explain

at DEHUMIDIFICATION PROBLEMS, an oversized A/C unit will cool but won't dehumidify the space.

Try making some actual RH measurements throughout the A/C cycle and let us know what you're seeing.

See Tools for Measuring Humidity.

Edgardo:

I mentioned before that the main pan drains fine, but it will still be wet until the residual evaporates, and the secondary pan is dry which is there in case the primary pan drain gets clogged.

There should never be water in that secondary catch pan otherwise the main drain is clogged. Anyway, all that is normal. I have access to the condensate drain pipe, and yesterday afternoon I put it into a gallon jug and captured almost a half-gallon of condensate water in 1 hour.

Relative humidity in the house right now is 42%. Temperature is 78°. I have a 1953-built frame house that I think cost about $8,000 new when it was built. Needless to say it has lousy insulation and leaks air everywhere, and moisture up from the crawl space. So I think the AC does well all things considered.

Oversized system?

Don't think so. It can just keep up with the heat load, and cycle off once in a while when it's 100°+ outside. We have some pretty extreme summer weather and humidity conditions in Texas and the system handles it pretty well with reasonably low electricity usage.

Dan:

Edgardo I agree that if your RH is down to 42% that's a suggestion that the A/C is both cooling and dehumidifying and is not oversized. Perhaps taking some RH measurements at regular intervals and when the system is cycling on and off will give a more clear picture of the indoor RH.

It just doesn't seem likely to me that the volume of moisture residual in a wet but otherwise drained condensate pan would explain a measurable variation in indoor RH in the rest of the building. That volume of water evaporated into the volume of air in a building could not explain high indoor RH. It may be more likely that if the home is poorly insulated and more, drafty, indoor relative humidity (RH) climbs along with temperature between cooling cycles.

Also if the RH was coming from the ductwork as a prime source when the system is off, you'd find higher RH at the duct openings as well as evidence of airflow out of the ducts when the cooling system was off.

But be sure to measure RH at both the return and supply sides and registers so we're not confused by cycling higher RH house air with moisture coming from other sources or outdoors. Some measurements ought to clear that up.

Please also be sure to take a look

at DEHUMIDIFICATION PROBLEMS where we describe some sources of and cures for high indoor humidity in buildings.

Question: HVAC tech recommends leaving the fan ON

(Feb 28, 2014) Gary Balfe said:

My a/c heat tech. recommemded leaving our fan turned On ( at the thermostat control ) instead of on AUTO.

He is the one who installed a new Carrier unit 1 year ago. We had the thermostat set at 68 degrees and within 5 hrs with the fan switched to On the temperature in the house reached 75 degrees . Why would the temp go so high?

Reply:

Gary: I like leaving fans ON as a way to provide more uniform heat and to improve air filtration, though during the heating season there's a risk of blowing cold air on building occupants - an event that would make me turn it off.

I pose two conflicting forces at work: leaving the fan on keeps the supply plenum at the furnace cool, which on a call for heat might mean that the burner or heat source would keep on running constantly.

BUT once the thermostat is satisfied it wants to turn off the heat

So I am guessing that your system is not wired properly; the thermostat wiring is probably the problem.

Question: why does the fan run continuously?

(June 23, 2014) thelma said:

I have my thermostat set to 78 it will come on off during night and early morning after 1130am to 1pm it began to run continuously the system is new and on three different times and three different installer/tech can't find the problem duct and insulation have been rule out.

Reply:

Thelma, it may help you to diagnose the problem by lookning at these two articles for which links are shown above at "More Reading"

FAN WONT STOP - LIMIT SWITCH - separate article

FAN WONT STOP - THERMOSTAT SWITCH - separate article

Question: Landlord says keep fan ON - will this be expensive?

(June 24, 2014) James said:

I live in a house with several friends in the North Carolina area. We have recently experienced warped paint in the house, which is apparently due to HVAC-humidity/condensation issues, as the warps are occurring in the walls surrounding the HVAC duct work. We normally set our HVAC to the AUTO position.

Our landlord has now instructed us to change the HVAC from AUTO to the ON position. We are responsible for the electric bill. Will doing this significantly increase our electric bill?

Reply:

James IF you refer to just the fan control, you're simply running the fan 24/7, and the A/C will still cut on and off depending on the room thermostat temperature setting as it compares with the actual room temperature = as before.

So the net added cost is just to run the blower fan motor - giving more even temperatures and improving the effectiveness of the system and probably adding only a small amount compared with the actual cooling costs.

However if the moisture problems are occurring only where HVAC ducts run through the building I suspect that this change is not going to do much to address the problem. I'd be looking for condensation inside the ductwork and duct leaks into the building walls or ceilings.

(June 26, 2014) James said:

Thanks Dan, I appreciate the input

Question: I wired up the furnace blower but there was a loud "POP" and the blower caught fire

(Aug 7, 2014) Sonny Beck said:

The blower went out of my furnace. I replaced it and wired up same as the old blower. The air/heat came on fine but when I went to turn it off - there was a loud pop and then the blower caught fire. This happened twice.

Reply:

Sonny that sounds dangerous. I suspect that either there is a wiring error OR the component that blew the blower motor or control in the first place has not been found and replaced.

Question: installed new thermostat, can't get fan to stay on by itself

9/26/2014 Chris said:

Hi, I installed a new thermostat on a 4 wire system. I need the ability to run my fan only. When I turn the thermostat switch to the "on" position from manual I get nothing. My fan runs in auto when call for heat or cool. I called the manufacturer (Honeywell) after much troubleshooting and they said to return the unit. I did and placed another new one in with the same results. Please help.

Reply:

Chris you want a thermostat (and necessary wires) to support a FAN ON position - or just use the FAN ON switch on the fan limit switch on your furnace (if it has one)

Reader follow-up:

thanks for the response. I have still been unable to figure this thing out as of my last post. I bought a thermostat with the fan (auto/on) switch. When turned to the on position I get nothing. I installed a stove in my walkout basement and need the ability to move air without heat.

As far as I can tell I do not have a FAN ON position on my limit switch at the furnace. Again, this is a 4 wire system and the fan does work when call for heat or cool. I'm at a loss where to go from here.

Reply:

Chris

Not all fan limit switches include a manual FAN ON control. In that case if your thermostat itself provides a FAN ON switch you'd need to wire that switch to operate the fan motor - you may need to add thermostat control wires between the wall thermostat and the fan controller.

(Sept 26, 2014) Chris said:
Okay, I'll give it a try. Thanks.

Question: shorting thermostat wires to keep the fan on

(Dec 20, 2014) Anonymous said:
at thermostat wire green to red.. constant on

Reply:

Yes often shorting low voltage thermostat wires together is the same functionally as if we closed a switch to call for heat or to turn the fan to MAN- or ON.

Question: furnace fan won't shut off

(Jan 29, 2015) Anonymous said:
My furnace fan will not shut off. I can't get a tech out at night. Will it hurt to leave it running all night?

Reply:

You're probably fine as long as you don't have evidence of overheating, smell something burning, have a fire risk.

See FAN WONT STOP - LIMIT SWITCH

Question:

20 May 2015 Martyx said:
My AC unit has leaked the majority of it's freon, and I simply can't afford to get it fixed/replaced (fixed income, don't have thousands of dollars laying around they everyone wants to charge.)

Is there any danger to simply running the FAN setting continuously? I understand it won't directly cool the home, but some rooms do get warmer than others and equalizing is better than nothing. A bit at my ropes end here.

Reply:

You can run the fan continuously for some air movement that may be more comfortable. Note that air handler unit fan ratings vary and some are designed to be fully capable of running continuously for weeks or months while others are not designed for that duty cycle and may wear out or fail.

...

Continue reading at BLOWER FAN CONTINUOUS OPERATION - topic home, or select a topic from the closely-related articles below, or see the complete ARTICLE INDEX.

Or see BLOWER FAN CONTINUOUS OPERATION FAQs-2 - older questions and answers about running the blower fan or air handler non-stop

Or see these

Recommended Articles

• BLOWER FAN OPERATION & TESTING
• FAN WONT STOP - LIMIT SWITCH
• FAN WONT STOP - THERMOSTAT SWITCH
• AIR HANDLER / BLOWER UNITS - home

Suggested citation for this web page

BLOWER FAN CONTINUOUS OPERATION FAQs at InspectApedia.com - online encyclopedia of building & environmental inspection, testing, diagnosis, repair, & problem prevention advice.

Or see this

INDEX to RELATED ARTICLES: ARTICLE INDEX to AIR CONDITIONING & HEAT PUMPS

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