InspectAPedia®   -   Search InspectApedia

Crowded electrical panel, double-tapped and triple-tapped circuit breaker hazards (C) Daniel Friedman at InspectApedia.comDouble-Tapped Circuit Breaker Hazards
Double Lugging = two or more electrical wires under one screw: OK or not OK?

This article defines and describes double-tapping: the practice of connecting two or more electrical wires under one screw at a circuit breaker or other electrical devices. We provide several examples of double tapping, triple-tapping, even multiple taps at individual circuit breaker electrical connectors that were not or may not have been designed to accept more than one wire.

Depending on the design of the connector where double tapped wires are found, double-tapping may produce an un-reliable and unsafe electrical connection.

Page top photo: an over-crowded electrical panel illustrates two and even three wires jammed under the screw connector of most of the circuit breakers. The manufacturer's design of these circuit breaker connectors did not anticipate, intend, nor approve of so many wires under one connector.

These connections are unreliable and in some installations are downright unsafe as we will explain.

InspectAPedia tolerates no conflicts of interest. We have no relationship with advertisers, products, or services discussed at this website.

- Daniel Friedman, Publisher/Editor/Author - See WHO ARE WE?

Double Tapped Circuit Breaker Connections

Double tapped aluminum and copper wire in a CUAL breaker (C) InspectApediaWatch out: double-tapping electrical wire connections such as we illustrate here is improper and unsafe unless the connector is specifically designed for that purpose and is so-indicated by its manufacturer.

Our photograph shows a close-up image of double-tapped aluminum and copper wires under one screw at a circuit breaker.

[Click to enlarge any image]

This is an improper and unsafe electrical connection.

In this photo of wires inserted into several circuit breakers, even without any disassembly we can see a solid conductor aluminum wire (blue arrow) double-tapped (two wires under one connector) along-side a copper (or tinned copper) wire into a circuit breaker.

We see a copper wire and on top of it a silver-colored electrical wire that is probably solid conductor aluminum wire. The CU-AL rating stamped into the circuit breaker may itself not have been based on independent testing but more, it is unlikely that the manufacturer intended the circuit breaker to handle both AL and CU wires at once.

Common problems I've found in multi-tapped circuit breakers and some other electrical connections include:

Watch out: In addition to the improper double-tapping in the center circuit breaker shown above, copper wire in contact with an aluminum conductor in an AL-CU rated circuit breaker is not covered by the UL-listing. The device is listed for use with either copper-only or aluminum only.

Below: additional examples of double tapping and triple tapping at circuit breakers: a poor practice in many installations.

Overloaded screw terminals at a circuit breaker that is triple-tapped (C) Daniel Friedman at InspectApedia.com

The 240VAC breakers above show examples of proper wiring (marked OK in red) and improper wiring (marked NOT OK in yellow).

Below is an older Federal Pacific Electric copper-bus electrical panel.

FP panel (C) Chris Anderson D Friedman

Above: this antiquated FPE electrical panel appears to use a copper bus, it is cramped, appears to be double-tapped, possibly improperly wired, and obsolete.

Improper double-tapping or multi-tapping may be found in numerous locations in an electrical panel such as

Below is a particularly dangerous example of double tapping: someone has connected a #12 or #14 circuit (rated for 20A or 15A) right under the main lugs in the electrical panel.

Branch circuit wires double tapped into the main lugs in an electrical panel: Very dangerous (C) Daniel Friedman at InspectApedia.com

Watch out: this is in essence an un-fused or at least grossly-over-fused electrical circuit that is inviting a building fire. The double-tapped added-on circuit wires are not properly protected against over-current.

Below: another example of double-lugging at the electrical panel mains, provided courtesy of an InspectApedia.com reader.

Double lugging at the electrical panel main lugs (C) InspectApedia.com reader (inspector)

And in an interesting example of double-tapping under circuit breaker screws we see also an instance of overheating - below.

Overheated connector at a double tapped circuit breaker screw (C) InspectApedia.com

How to Fix an Improperly-Double Lugged (Double-Tapped) Circuit Breaker

Provided the electrical panel has sufficient working space, your electrical inspector will usually approve the following solution to double-tapped breakers:

  1. Remove the two or more double-lugged or multi-tapped wires from the circuit breaker.
  2. Use a pigtail connector:

    Provided that the total load of the two (or more) circuits will not overload the breaker when in use, and provided that all of the wires on the circuits involved are of the same ampacity rating and size, join the wires together with an accepted splicing device such as a twist-on connector, including a single-wire pigtail that connects the splice to the circuit breaker.
  3. Split up the load:

    If the total load of the double-lugged wires at the breaker will overload the breaker then you need to keep the wires separate, attaching each to its own dedicated circuit breaker in the electrical panel or load center.
  4. Add an external junction box:

    If the load center does not have sufficient working space for the splicing your electrical inspector may accept the use of a junction box mounted outside of the electrical panel where the circuits can be spliced to a single pigtail that then is connected to the circuit breaker, again presuming that the total won't overload the breaker.
  5. Add a larger load center or a sub panel:

    If the load center does not have sufficient space to mount additional circuit breakers to host each of the split-up previously-double-tapped circuit wires then you will need either a larger load center or your electrician may install a sub panel with additional breakers, fed out of the existing panel.

Some Circuit Breakers are Designed to Accept Two Wires

Cutler Hammer CHF circuit breaker using a clamp appearing to accept two electrial wires (C) Daniel Friedman at InspectApedia.comAre all cases of double-tapping improper and illegal?

No. In the U.S. two manufacturers, Eaton Cutler Hammer QO & QOB and certain Square D circuit breakers use connectors designed to accept two wires under the same screw or lug.

The Cutler Hammer CHF breaker shown here has, under the breaker screw, a clamp designed to accept two electrical wires.

Watch out: however: when inserting two individual wires under this type of circuit breaker clamp, one at each side of the screw, there are some common mistakes to avoid:

Watch out: as we cite below and as Schneider Electric points, out, while the company's QO/QOB circuit breakers ( QO and QOB, 1-, 2- and 3-poles, 10A through 30A) are rated to accept 2 conductors under 1 screw, that rating does NOT apply to the following

Circuit Breaker & Panel (Load Center) Installation Manuals & References

...




ADVERTISEMENT





Reader Comments, Questions & Answers About The Article Above

Below you will find questions and answers previously posted on this page at its page bottom reader comment box.

Reader Q&A - also see RECOMMENDED ARTICLES & FAQs

On 2018-09-06 by (mod)

Re-posting

(Sept 26, 2018) (mod) said:
John

completely aside from the question of improper double-tapping, the electrical circuit breaker and panel brand that you described is in my opinion and experience on safe and should be replaced.

If you search this website for the Zinsco panel brand name that you described you'll see details.

Or go to

ZINSCO SYLVANIA ELECTRICAL PANELS

On 2018-09-06 by John C. said:

My wife and I just purchased an old home we plan to renovate. I found a Zinsco single pole breaker with a double tap. Can Zinsco breakers be double tapped?


...

Continue reading at ELECTRIC PANEL INSPECTION SAFETY, or select a topic from the closely-related articles below, or see the complete ARTICLE INDEX.

Or see these

Recommended Articles

Suggested citation for this web page

DOUBLE TAPPED CIRCUIT BREAKERS at InspectApedia.com - online encyclopedia of building & environmental inspection, testing, diagnosis, repair, & problem prevention advice.


Or see this

INDEX to RELATED ARTICLES: ARTICLE INDEX to ELECTRICAL INSPECTION & TESTING

Or use the SEARCH BOX found below to Ask a Question or Search InspectApedia

Ask a Question or Search InspectApedia

Try the search box just below, or if you prefer, post a question or comment in the Comments box below and we will respond promptly.

Search the InspectApedia website

Note: appearance of your Comment below may be delayed: if your comment contains an image, photograph, web link, or text that looks to the software as if it might be a web link, your posting will appear after it has been approved by a moderator. Apologies for the delay.

Only one image can be added per comment but you can post as many comments, and therefore images, as you like.
You will not receive a notification
when a response to your question has been posted.
Please bookmark this page to make it easy for you to check back for our response.
Our Comment Box is provided by Countable Web Productions countable.ca

Comment Form is loading comments...

Citations & References

In addition to any citations in the article above, a full list is available on request.



ADVERTISEMENT