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AIR CONDITIONING & HEAT PUMP SYSTEMS

A/C - HEAT PUMP CONTROLS & SWITCHES
AGE of AIR CONDITIONERS & HEAT PUMPS
AIR CLEANER PURIFIER TYPES
AIR CONDITIONER BTU CHART
AIR CONDITIONER COMPONENT PARTS
AIR CONDITIONER TYPES, ENERGY SOURCES
AIR CONDITIONER NOT WORKING
AIR FILTER EFFICIENCY
AIR FILTERS, FIBERGLASS PARTICLES
AIR FILTERS for HVAC SYSTEMS
AIR FLOW MEASUREMENT CFM
AIR HANDLER / BLOWER UNITS
ANIMAL ALLERGENS / PET DANDER
ANIMAL ENTRY POINTS in buildings
ANIMAL ODORS IN buildings
APPLIANCE EFFICIENCY RATINGS
ASBESTOS IDENTIFICATION IN buildings

BACKUP HEAT for HEAT PUMPS
BLOWER DOORS & AIR INFILTRATION
BLOWER FAN CONTINUOUS OPERATION
BLOWER FAN OPERATION & TESTING
BOOKSTORE - Air Conditioning "How To" Books

CAPACITORS for HARD STARTING MOTORS
CAPILLARY TUBES
CHINESE DRYWALL HAZARDS
CIRCUIT BREAKER SIZE for A/C or HEAT PUMP
CLEANING & Legionella BACTERIA
COMBUSTION GASES & PARTICLE HAZARDS
CONDENSATE HANDLING, A/C
CONDENSATION or SWEATING PIPES, TANKS
COMPRESSOR & CONDENSING COIL, A/C
  BURNED-OUT COMPRESSOR
  CAPACITORS for HARD STARTING MOTORS
  CONDENSING COIL REPAIR REPLACE
  HARD STARTING COMPRESSOR MOTORS
  INSPECTION CHECKLIST - OUTDOOR UNIT
  INSTALLATION ERRORS, COMPRESSORS
  LEVELING REQUIREMENTS, COMPRESSOR
  LONG-ON CYCLING AC COMPRESSOR
  MOTOR OVERLOAD RESET SWITCH
  NOISES, COMPRESSOR CONDENSER
  Pressure Controls & Safety Switches
  PRESSURE READINGS, COMPRESSOR
  REPLACING A COMPRESSOR
  SHORT CYCLING AC COMPRESSOR
  TIGHT or SEIZED AC COMPRESSORS
CONDENSATE HANDLING, A/C
CONDENSATION or SWEATING PIPES, TANKS
CONDENSING COIL
COOL OFF HEAT Thermostat Switch
COOLING CAPACITY, RATED
COOLING COIL or EVAPORATOR COIL
  DAMAGED COOLING COIL
  DIRTY COOLING COIL
  DIRTY COIL CLEANING PROCEDURES
  FROST BUILD-UP on AIR CONDITIONER COILS
  INCREASING RETURN AIR

DATA TAGS on AIR CONDITIONERS
DEFINITION of Heating & Cooling Terms
DEHUMIDIFICATION PROBLEMS
DEW POINT CALCULATION for WALLS
DEW POINT TABLE - CONDENSATION POINT GUIDE
DIAGNOSE & FIX AIR CONDITIONER / HEAT PUMP
DIAGNOSE & FIX HEATING PROBLEMS-BOILER
DIAGNOSE & FIX HEATING PROBLEMS-FURNACE
DUCT SYSTEM & DUCT DEFECTS
DUCTS - Asbestos
DUCT INSULATION, Asbestos Paper
DUCT INSULATION for SOUNDPROOFING
DUCT SYSTEM NOISES
DUCTS, Asbestos Transite Pipe
DUST, HVAC CONTAMINATION STUDY
DUST SAMPLING PROCEDURE

EDUCATION, HVAC SCHOOLS
ELECTRIC MOTOR DIAGNOSTIC GUIDE
ELECTRIC MOTOR OVERLOAD RESET SWITCH
ELECTRICAL POWER SWITCH FOR HEAT
EVAPORATOR COIL or COOLING COIL
EVAPORATIVE COOLING SYSTEMS
EXPANSION VALVES, REFRIGERANT

FAN, AIR HANDLER BLOWER UNIT
FAN AUTO ON Thermostat Switch
FAN, COMPRESSOR/CONDENSER UNIT
FAN CONVECTOR HEATERS - HYDRONIC COILS
FAN LIMIT SWITCH
FAN NOISES
FURNACES WARM AIR HEATING SYSTEMS

GAS EXPOSURE EFFECTS, TOXIC
GAS DETECTION INSTRUMENTS
GAUGE, REFRIGERATION PRESSURE TEST

HEAT LOSS (or GAIN) in buildings
HEAT LOSS (or GAIN) INDICATORS
HEAT LOSS R U & K VALUE CALCULATION
HEAT PUMPS
HEATING SMALL LOADS
HOUSEWRAP AIR & VAPOR BARRIERS
HUMIDITY LEVEL TARGET

INDOOR AIR QUALITY IMPROVEMENT GUIDE
INSPECTION CHECKLIST - OUTDOOR UNIT
INSPECTION LIMITATIONS, A/C SYSTEMS

LEED GREEN BUILDING CERTIFICATION
LIGHT, GUIDE to FORENSIC USE
LOST COOLING CAPACITY
LOW VOLTAGE TRANSFORMER TEST

MANUALS & PARTS GUIDES - HVAC
MOTOR OVERLOAD RESET SWITCH
MOLD in AIR HANDLERS & DUCT WORK

ODORS in AIR HANDLERS & DUCT WORK
ODORS in AIR HANDLERS & DUCT WORK
OPERATING COST, AIR CONDITIONER
OPERATING DEFECTS, AIR CONDITIONING
OPERATING TEMPERATURES, AIR CONDITIONER

PORTABLE ROOM AIR CONDITIONERS
PRESSURE READINGS, REFRIGERANT

REPAIR GUIDE, AIR CONDITIONERS / HEAT PUMPS
REPAIR & DIAGNOSTIC FAQs for A/C
REFRIGERANTS & PIPING
RETROFIT SIZING for A/C or HEAT PUMPS

SEER RATINGS & OTHER DEFINITIONS
SPLIT SYSTEM AIR CONDITIONERS & HEAT PUMPS
SWAMP COOLERS
SYSTEM OPERATION

THERMOSTATS, HEATING / COOLING
THERMOSTATIC EXPANSION VALVES

WATER COOLED AIR CONDITIONERS
WINDOW / WALL AIR CONDITIONERS
WINDOW / WALL A/C SUPPORTS

More Information

Photograph of damaged air conditioner condensing coil fins Air Conditioner Condensing Coil Fins Damage
     

  • CONDENSING COIL REPAIR REPLACE - Air conditioner condensing coil fin damage - Air conditioner compressor support pad defects. Corrosion on Heating & Air Conditioning Heat Exchanger Coils & Condenser Coils. Types of Air Conditioner, Heat Pump, & Refrigeration System Condensers / Condenser Coils. Changing or replacing a bad condensing coil, advice for
  • REPAIR GUIDE - A/C or Heat Pumps, separate article
  • BURNED-OUT COMPRESSOR - separate article
  • CAPACITORS for HARD STARTING MOTORS - separate article
  • CONTACTOR RELAY DIAGNOSIS & REPAIR - separate article
  • CONTROL CIRCUIT BOARD, A/C - separate article
  • CRANKCASE HEATERS - separate article
  • ELECTRIC MOTOR DIAGNOSTIC GUIDE - separate article
  • HARD STARTING COMPRESSOR MOTORS
  • INSTALLATION ERRORS, COMPRESSORS - separate article
  • LEVELING REQUIREMENTS, COMPRESSOR - separate article
  • LONG-ON CYCLING AC COMPRESSOR - separate article
  • NOISES, COMPRESSOR CONDENSER - separate article
  • PRESSURE READINGS, COMPRESSOR - separate article
  • REPLACING A COMPRESSOR - separate article
  • SHORT CYCLING AC COMPRESSOR
  • TIGHT or SEIZED AC COMPRESSORS - separate article
  • Questions & Answers about diagnosing and repairing damaged HVAC coil fins
  • References

Click to Show or Hide Related Topics

  • AIR CONDITIONING & HEAT PUMP SYSTEMS - home
  • A/C COMPONENTS
  • AIR HANDLER / BLOWER UNITS
  • BTU CHART for AIR CONDITIONERS / HEAT PUMPS
  • CLEARANCE DISTANCE, HVAC
  • COMPRESSOR & CONDENSING COIL, A/C
    • BURNED-OUT COMPRESSOR
    • CAPACITORS for HARD STARTING MOTORS
    • CONDENSING COIL REPAIR REPLACE
    • CONTACTOR RELAY DIAGNOSIS & REPAIR
    • CONTROL CIRCUIT BOARD, A/C
    • CRANKCASE HEATERS
        ELECTRIC MOTOR DIAGNOSTIC GUIDE
    • FAN, COMPRESSOR/CONDENSER UNIT
    • HARD STARTING COMPRESSOR MOTORS
    • INSPECTION CHECKLIST - OUTDOOR UNIT
    • INSTALLATION ERRORS, COMPRESSORS
    • LEVELING REQUIREMENTS, COMPRESSOR
    • LONG-ON CYCLING AC COMPRESSOR
    • MOTOR OVERLOAD RESET SWITCH
    • NOISES, COMPRESSOR CONDENSER
    • Pressure Controls & Safety Switches
    • PRESSURE READINGS, COMPRESSOR
    • REPLACING A COMPRESSOR
    • SHORT CYCLING AC COMPRESSOR
    • TIGHT or SEIZED AC COMPRESSORS
  • CONDENSATE HANDLING, A/C
  • CONTROLS & SWITCHES, A/C - HEAT PUMP
  • CONDENSING COIL REPAIR REPLACE
  • COOL OFF HEAT THERMOSTAT SWITCH
  • COOLING CAPACITY, RATED
  • COOLING COIL or EVAPORATOR COIL
  • DATA TAGS on AIR CONDITIONERS
  • DEHUMIDIFICATION PROBLEMS
  • DUCT SYSTEM & DUCT DEFECTS
  • DUCTLESS AIR CONDITIONERS & HEAT PUMPS
  • EDUCATION & CLASSES, HVAC SCHOOLS
  • ELECTRIC MOTOR DIAGNOSTIC GUIDE
  • EXPANSION VALVES, REFRIGERANT
  • FAN, AIR HANDLER BLOWER UNIT
  • FAN AUTO ON Thermostat Switch
  • FAN, COMPRESSOR/CONDENSER UNIT
  • FAN CONVECTOR HEATERS - HYDRONIC COILS
  • FROST BUILD-UP on AIR CONDITIONER COILS
  • GAUGE, REFRIGERATION PRESSURE TEST
  • HEAT PUMPS
  • HUMIDITY LEVEL TARGET
  • MANUALS & PARTS GUIDES - HVAC
  • MINI SPLIT AIR CONDITIONERS & HEAT PUMPS
  • NOISE AIR CONDITIONER / HEAT PUMP
  • ODORS in AIR HANDLERS & DUCT WORK
  • OPERATING TEMPERATURES
  • PORTABLE ROOM AIR CONDITIONERS
  • PRESSURE READINGS, REFRIGERANT
  • REFRIGERANTS & PIPING
  • REPAIR GUIDE - A/C or Heat Pumps
  • REPAIR TOPICS A/C & HEAT PUMPS
  • ROOFTOP A/C / HEAT PUMP
  • SEER RATINGS & OTHER DEFINITIONS
  • SPLIT SYSTEM Ductless Air Conditioners
  • SWAMP COOLERS
  • THERMOSTATS, HEATING / COOLING
  • THERMOSTATIC EXPANSION VALVES
  • WALL CONVECTORS Heating / Cooling
  • WINDOW / WALL AIR CONDITIONERS
InspectAPedia tolerates no conflicts of interest. We have no relationship with advertisers, products, or services discussed at this website.

This air conditioning repair article discusses the damaged air conditioner condensing coil fin damage & compressor, including bent or clogged fins which can interfere with effective system operation and improper support such as tipped or leaning A/C compressors.

Green links show where you are. © Copyright 2013 InspectAPedia.com, All Rights Reserved. Author Daniel Friedman.

Air Conditioner Condensing Coil Fins Damage & Repair

Which Cooling or Heat Pump "Coil" is Which: Condensing Coil & Cooling/Evaporator Coils Defined

The CONDENSING COIL discussed here is normally on the outdoor or compressor portion of your air conditioning system. The job of the condensing coil is to cool high temperature refrigerant gas to condense it back to a liquid refrigerant form.

The COOLING COIL or EVAPORATOR COIL is the evaporator coil found inside the air handler, used to cool air blown across it and into the building occupied space. If your concern is with If your equipment is a heat pump these terms can be a bit confusing because in heating mode, your heat pump system's indoor coil is warming, not cooling the air blown across it

Photograph of  This old compressor was used as a seat by workers eating lunch behind
a law office. Shown here: an outdoor condensing coil with badly damaged cooling fins: If the condensing coil fins are extensively bent and damage, airflow across the coil is impeded, causing the same failures and operating cost issues described above for the compressor too close to the building wall.

When coil fins are sufficiently damaged as to be mostly blocked, the coil is not useable and needs replacement. Minor A/C coil fin damage can be repaired using special "combs" sold for that purpose - ask your air conditioner service technician to look at, evaluate, and repair fin damage.

Nova-Tech International and other companies sell coil fin straightening combs, but if your coil is as horrible as this one it needs replacement.

Condensing coils may also become blocked by dirt and debris, interfering with system cooling operation. There is a big payoff in cleaning dust, debris, grass clippings off of a dirty refrigeration condensing coil (this includes outdoor condenser/compressor units for air conditioners and heat pumps and also the condensing coil on a home refrigerator or freezer). A refrigeration system works by transferring heat from hot refrigeration gas/liquid to ambient air around the condensing coil. Remember that heat always flows from the warmer to the cooler substance.

A blocked condensing coil, regardless of the cause of blockage, can also cause the occurrence of refrigerant gas bubbles in the refrigerant piping system - a condition you might hear or see. See details at Bubbles seen or heard in the liquid refrigerant line?

Overheating, Blocked Coils May Cause Air Conditioner or Heat Pump Noise

Because dirt and debris block airflow across the coil, increasing the cost of heating or cooling the building and perhaps even overheating the compressor motor, it is important to keep leaves and debris off of this component. In severe cases cooling or condensing coils can become so blocked that air flow is seriously reduced, possibly also leading to an evaporator or cooling coil icing problem indoors or an overheated, damaged compressor outdoors, or simply loss of cooling capacity of the system.

We first mentioned at NOISES, COMPRESSOR CONDENSER that we had a field report from a reader who explained that a noisy outdoor compressor unit was, according to his HVAC service technician, traced to a blocked, clogged outdoor condensing coil. We speculate that perhaps the compressor was running hot and that correcting air flow across the condensing coil corrected that condition.

I have a National comfort Products CPO 2464-B unit which is an air conditioner and gas heating unit combined. The unit is about 5 years old. The air conditioner had become increasingly noisy. I called the party that installed the unit. After spending $90.00 for a service call I was informed the the external coils were dirty, opening up the unit light was not visible thru the coils.

I was advised to use a garden hose and rinse the coils. I did not have that available so I turned the unit on and using a watering can, poured warm soapy water onto the coils. this was done several times. the unit now seems to work properly. I did not see this particular problem described on your website. There may be other means of cleaning the coils but this was all I could think of. - C.A.P., Norristown PA

Corrosion on Heating & Air Conditioning Heat Exchanger Coils & Condenser Coils

Corrosion on heat exchanging coils in heat pumps, air conditioners, or water-to-air heating coils eventually leads to leaks and costly repairs that require replacement of the coil and re-charging of the HVAC system refrigerant. Corrosion may occur as a function of age and use and failure to keep the coil clean, but there are some special sources of corrosion in HVAC systems that you should watch for:

  • Corrosion of HVAC equipment coils due to their use at indoor swimming pools: chlorine used in pools is very volatile and rapidly leaves the pool water as chlorine gas. While the chlorine levels may be below a health hazard to humans at indoor pools, the operation of indoor HVAC systems that condition swimming pool room air exposes the coil to high volumes of possibly corrosive chlorine, reducing the equipment life.
  • Corrosion of HVAC equipment coils due to presence of Chinese Drywall in the building. See CHINESE DRYWALL HAZARDS for details.

Types of Air Conditioner, Heat Pump, & Refrigeration System Condensers / Condenser Coils

Above we have explained the purpose and function of condensing coils and condensers used in air conditioners, heat pumps, and other refrigeration equipment such as dehumidifiers, refrigerators, and freezers. Here is more detail about the types of condensers and condensing coils and where they are used.

Static condensers rely on the natural movement of air across the condensing coil (such as in many residential refrigerators and freezers). For a static condenser to work you must leave air space on both sides and above the condensing coil to allow for airflow by natural convection (as no fans are used).

Oil cooler condensers are a type of static condenser that use two or three turns of tubing to cool oil that is then sent back into the compressor motor in a repeated cycle. These condenser (cooling) coils found on some compressors (commercial) also must have adequate airlfow.

Static condensers may also be found in a split in the compressor motor shell, between an inner and outer box shell - such as used in halo heaters - to reduce air condensation. You can identify a split shell or box shell static condenser because the box is warmer on the outside sides and at the compressor motor top than at the bottom. These static condensers also require airspace for natural air convection.

Forced air condensers require a fan to move air across the condensers' cooling fins and coils. On an air conditioner or heat pump compressor/condenser unit the fan typically draws outdoor air through the coil and out an exhaust side of the condenser unit. When used on a residential refrigerator or freezer the condenser coil may be at the bottom (or in some designs the top) of the unit where a fan blows air across the condensing coil and out of the box again.

Clean the refrigerator coils? In an expert witness court case involving a matrimonial dispute we [DF] testified that a refrigerator had overheated, burning the vinyl flooring in the kitchen when the condensing coils had been left plugged with animal hair and dust. One of the attorneys asked if it was our opinion that refusing to clean the coils had been a deliberate act of sabotage on the part of the building occupants. "Of course not," I answered, "most people never clean their refrigerator or freezer coils - they never think about it until the equipment fails."

Pets like to lie close to a bottom-mounted condenser coil/fan unit at refrigerators and freezers, to enjoy that nice warm exhaust air in cool weather. A result is a coil clogged with pet hair that needs more frequent cleaning. Even if it doesn't burn the floor under you refrigerator, a dirty condensing coil means a less efficient refrigerator or freezer operation and higher electrical bills.

Reinstall the airflow panels that you might remove to clean a refrigerator or freezer condenser coil. Failing to do so means air will no longer pass properly over the condensing coil. The result, as with pets, is a higher electrical bill.

Changing Out or Replacing a Bad Condenser Coil on an Air Conditioner or Heat Pump

As we also cite in our information about the COOLING COIL or EVAPORATOR COIL, a condensing coil can also need replacement due to damage, leaks, or corrosion. When replacing a condensing coil it is important to match the size of the original coil so that the air conditioner, heat pump, or other equipment remains properly balanced among compressor, condenser, and evaporator.

Condenser coil piping and tubing is smaller diameter than the suction lines, and are often made of steel. Keep in mind that when soldering steel to copper refrigerant piping you'll need to use silver solder or brazing.

See details about HVAC piping soldering discussed at REFRIGERANT PIPING & DISTANCES

More details about proper comprssor/condenser unit installation and placement are at INSTALLATION ERRORS, COMPRESSORS.

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Frequently Asked Questions (FAQs) about compressor condensing coil damage

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Technical Reviewers & References

Related Topics, found near the top of this page suggest articles closely related to this one.

Click to Show or Hide Citations & References

  • Thanks to Areader Charles A. Plinton, Norristown, PA, for discussing A/C compressor noise, coil cleaning, and system maintenance - August 2010

Books & Articles on Building & Environmental Inspection, Testing, Diagnosis, & Repair

  • Our recommended books about building & mechanical systems design, inspection, problem diagnosis, and repair, and about indoor environment and IAQ testing, diagnosis, and cleanup are at the InspectAPedia Bookstore. Also see our Book Reviews - InspectAPedia.
  • Home Reference Book - Carson DunlopThe Home Reference Book - the Encyclopedia of Homes, Carson Dunlop & Associates, Toronto, Ontario, 25th Ed., 2012, is a bound volume of more than 450 illustrated pages that assist home inspectors and home owners in the inspection and detection of problems on buildings. The text is intended as a reference guide to help building owners operate and maintain their home effectively. Field inspection worksheets are included at the back of the volume. Special Offer: For a 10% discount on any number of copies of the Home Reference Book purchased as a single order. Enter INSPECTAHRB in the order payment page "Promo/Redemption" space. InspectAPedia.com editor Daniel Friedman is a contributing author.

    Or choose the The Home Reference eBook for PCs, Macs, Kindle, iPad, iPhone, or Android Smart Phones. Special Offer: For a 5% discount on any number of copies of the Home Reference eBook purchased as a single order. Enter INSPECTAEHRB in the order payment page "Promo/Redemption" space.

  • GO TO Carson Dunlop's Home Study Course Information - How to Become a Home Inspector: Carson Dunlop's nationally recognized Home Study Course, selected by ASHI the American Society of Home Inspectors and other professionals and associations. This website author is a contributor to this course.
  • GO TO Carson Dunlop's Home Study Course Information - How to Become a Home Inspector: Carson Dunlop's nationally recognized Home Study Course, selected by ASHI the American Society of Home Inspectors and other professionals and associations. This website author is a contributor to this course.
  • GO TO Carson Dunlop's Home Study Course Information - How to Become a Home Inspector: Carson Dunlop's nationally recognized Home Study Course, selected by ASHI the American Society of Home Inspectors and other professionals and associations. This website author is a contributor to this course.
    Building inspection education & report writing systems from Carson, Dunlop & Associates Ltd
  • Carson Dunlop, Associates, Toronto, have provided us with (and we recommend) Carson Dunlop Weldon & Associates' Technical Reference Guide to manufacturer's model and serial number information for heating and cooling equipment
    Special Offer
    : Carson Dunlop Associates offers InspectAPedia readers in the U.S.A. a 5% discount on any number of copies of the Technical Reference Guide purchased as a single order. Just enter INSPECTATRG in the order payment page "Promo/Redemption" space.

  • Complete List of Air Conditioning & Heat Pump Design, Inspection, Repair Books at the InspectAPedia Bookstore.
  • Modern Refrigeration and Air Conditioning, A. D. Althouse, C.H. Turnquist, A. Bracciano, Goodheart-Willcox Co., 1982
  • Principles of Refrigeration, R. Warren Marsh, C. Thomas Olivo, Delmar Publishers, 1979
  • "Air Conditioning & Refrigeration I & II", BOCES Education, Warren Hilliard (instructor), Poughkeepsie, New York, May - July 1982, [classroom notes from air conditioning and refrigeration maintenance and repair course attended by the website author]
  • Refrigeration and Air Conditioning Technology, 5th Ed., William C. Whitman, William M. Johnson, John Tomczyk, Cengage Learning, 2005, ISBN 1401837654, 9781401837655 1324 pages
  • NewAir Conditioning SEER - New DOE Air Conditioner and Heat Pump Efficiency Standard
  • Asbestos HVAC Ducts and Flues field identification photos and guide
  • Fiberglass: Indoor Air Quality Investigations: Fiberglass in Indoor Air, HVAC ducts, and Building Insulation
  • ...
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