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Critical cracking temperature in concrete is the difference between core temperature and surface temperature during initial curing (C) Inspectapedia.com Acaguae & Fitzgibbons cited in detail in this article at InspectApedia.com Concrete Crack & Damage by Temperature
Concrete Curing at High or Low Temperature: Cracks, Spalling, Damage

What are the temperature limits to avoid damage to concrete during placement, pour, set, curing?

This article discusses reader questions about shrinkage cracks, spalling, and other damage to concrete slabs, floors, or structures that may be caused or aggravated by high or low temperatures at the site during concrete placement and curing.

Are shrinkage cracks only a cosmetic concern? Are there hot and cold temperature limits for placing concrete? What is the role and what are the limits of additives in concrete pour during hot or cold weather?

Our page top graph showing the critical temperature difference gap between the concrete surface and concrete core temperature illustrates the conditions under which cracking in new concrete is likely. Adapted from Acquaye 2006 and Fitzgibbon 1976 cited in this article.

This article series describes the types of cracks that occur in poured concrete slabs or floors and explains the risks associated with each, thus assisting in deciding what types of repair may be needed. This series also describes how to recognize and diagnose various types of foundation failure or damage, such as foundation cracks, masonry foundation crack patterns, and moving, leaning, bulging, or bowing building foundation walls.

InspectAPedia tolerates no conflicts of interest. We have no relationship with advertisers, products, or services discussed at this website.

- Daniel Friedman, Publisher/Editor/Author - See WHO ARE WE?

Effects of Curing Temperature on Concrete: Shrinkage Cracks & Spalling Concrete

Shrinkage cracks in slab poured using Pene-Krete in South Texas hot weather (C) InspectApedia.com Dale Hart

- Daniel Friedman 2018

On 2018-07-22 by Dale Hart - fine cracks in a new slab poured 4 days ago during a heat wave in South Texa s

Poured a new slab 4 days ago during a heat wave in South Texas.

We used #3 rebar on 12 inch centers with #5 rebar with stirrups every 30 inches in perimeter beam. Ground was well compacted.

What appears to be shrinkage cracks have begun to appear. We also used a product called Pene-krete that helps hold moisture

I have kept the slab wet continuously.

I'm worried although contractor has said these are shrinkage cracks because the heat has caused the slab to cure too soon but he said these cracks or cosmetic only.

The cracks are less than a 1/32 seconds of an inch. what are your thoughts?

[Click to enlarge any image]

This Q&A were posted originally at CONCRETE SLAB CRACK FAQs.

On 2018-07-23 by (mod) - Shrinkage Cracks? Possible Effects on Concrete Curing at High Temperatures in South Texas

Dale-

Those look like shrinkage cracks to me, too. If there is no settlement and no height difference across the cracks, at the outset these are only a cosmetic concern, perhaps aggravated by the heat.

Thermal cracking will occur when contraction due to cooling at the surface causes tensile stresses that exceed the tensile strength of the concrete. - Gajda 2002

Pouring concrete in either very hot or very cold conditions can result in damage. Air temperature, relative humidity, and wind during the concrete placement and curing procedure are important.

And of course there are other important factors that affect concrete durability and quality such as setting time, slump at the time of pour, or proper water content, and mix properties. But here we focus specifically on the relationship between temperature and concrete damage.

Effects of Temperature & Temperature-Related Shrinkage Cracks on Concrete

Usually in residential and small building concrete floor or slab construction building or home inspectors and engineers consider fine shrinkage cracks on the surface of concrete to be principally a cosmetic concern.

However the temperatures at which concrete is placed and cured are important. If concrete is exposed to very high temperatures or very cold temperatures during placement and curing, the allowable internal temperature range limits may be violated.

It's useful to understand that the temperature of concern in concrete placement and curing are not simply the outdoor air temperatures to which the concrete is exposed. Rather the critical limits are the range of internal temperatures across the slab's thickness during curing\Concrete generates internal heat during curing - heat is generated by the chemical process of the hydration of cement.

Temperatures rise during curing, then fall as the concrete cools down. In theory, if the heating and cooling occurred uniformly throughout the concrete pour, there would be no thermal stresses and the concrete would not crack nor be damaged.

However this is virtually never the case. Some restraint of the concrete across its dimensions of thickness, width, and length occur in just about every pour. (Neville 1997). The greater the temperature range between the concrete surfaces and its interior during curing the greater will be the restraint and thus the risks of cracking.

Critical cracking temperature in concrete is the difference between core temperature and surface temperature during initial curing (C) Inspectapedia.com Acaguae & Fitzgibbons cited in detail in this article at InspectApedia.com

In very hot weather and perhaps more-so where there is also direct sun on the concrete, the temperature rise in the concrete caused by hydration will be increased, leading to thermal cracking.

In very cold weather there may also be such significant temperature differences between the concrete core (hot because of the process of hydration) and its exposed surfaces to also lead to thermal cracking.

Lucy Acquaye in her dissertation (2006) gives the external thermal concrete cracking graph I show here. She cites FitzGibbon (1976) in giving 20°C or 35°F as the critical temperature difference through the concrete during curing.

If the temperature difference between the concrete surface and the internal concrete core temperature range exceeds 20°C or 35°F damage can be expected.

Having inspected mostly residential buildings in the U.S., Mexico, Canada, and the E.U. over the last 40 years, in my personal experience, shrinkage cracks are rarely more than a cosmetic concern.

However concrete experts warn that there can on occasion be more serious or even more-delayed damage that appears later.

Risks of High Temperatures During Concrete Placement

While weather is beyond the control of individuals like you and me, (as opposed to government policy that worsens global warming), it would be helpful to know the temperature ranges that occurred during initial set and curing.

Since the PeneKrete additive both enhances the concrete and extends its workability, I speculate that that extension may have prolonged the period during which the concrete was vulnerable to high temperatures.
It would be helpful to ask the company the number of days or length of time over which the new concrete set should not be exposed to temperatures over 100F.

You are indeed working in one of the hottest areas of the U.S. and one that's only going to get hotter still as the climate continues to warm.

Using McAllen TX , one of the hottest of the larger cities in South Texas, as an example (tell us your city and I'll get the exact temperature data for you if you don't already have it) high temperatures in 2018 in the last four days were as follows:

July 18 High 102°F
July 19 High 102°F
July 20 High 100°F
July 21 High 102°F
July 22 High 102°F

Temperature Limits for Using Concrete Additive

These are just barely above the maximum recommended by PeneKrete so assuming the mix was correct, temperature may not have exceeded PeneKete's requirements by much of a factor. in San Antonio temperatures were a bit lower and reached 102°F only on July 22.

Here is what Super-Krete® says about using their Pene-Krete™ additive:

Super-Krete products are to be applied only when surface temperatures are above 55° F and rising and not to exceed 100° F.

Super-Krete products are not to be applied when precipitation is expected within 24 hours following completion of application.

Do not allow materials to freeze.

Each Super-Krete product acts as an inherent part of a proven system. Super-Krete products are professional, contractor grade products. Training in the use of these products is available.

Consult Super-Krete for information and assistance locating approved contractors in your area or for training class dates. - S-1400 PENE-KRETE® ADDITIVE™ for Portland Cement [PDF] (Technical Data Sheet), Super-Krete® International, Inc., 2705 Via Orange Way Suite B, Spring Valley CA 91978 USA, Tel: 800-995-1716, Website: www.super-krete-com, original source: http://questbuilding.com/docs/S-1400_Pene-Krete_Additive_TDS.pdf retrieved 2018/07/23

If your slab is on a site where there is no likely future issue with water coming up through slab cracks then that's about all I'd offer.

More from Super-Krete® - this will be helpful to other readers:

Super-Krete® S-1400 Pene-Krete® Additive™ (for Portland Cement) is a non-hazardous liquid additive formulated to create a chemical reaction within Portland cement based products.The addition of Pene-Krete Additive enhances the concrete’s natural hydration process by prolonging the hydration of the cementing materials and increasing workability

.The addition of Pene-Krete Additive mixed with any Portland cement-based products such as but not limited to concrete, plaster, pre-cast concrete, gunite and block will densify the substrate, increase its structural strength, and encapsulate and expel excess alkali, lime and other contaminants from with substrate to allow for concrete coating on the eighth day after application.

When concrete is treated, its capillary pores are reduced in both size and number and the concrete becomes dramatically less porous. After its reaction, Pene-Krete Additive fills all remaining pores and capillaries with long, needle-like crystals throughout the concrete mass.

The resulting concrete is less permeable to the migration of water or waterborne chemicals. Pene-Krete Additive can increase compressive strength up to 23% depending on the amount and quality of the Portland cement contained in the mix design.The addition of Pene-Krete Additive reduces the acceleration of Portland cement-based materials and reduces curing cracks substantially.

Concrete is overall improved when using Pene-Krete Additive and it can also be used as a water reducing agent in concrete mixes. - Op Cit

On 2018-05-15 by LL - we discovered a pretty sizeable (old) crack In the living room concrete slab

Significant crack in concrete floor slab (C) InspectApedia.com LLHello. We recently bought a house built in the late 80’s with a half basement foundation. While tearing up some cold carpet to prep for hardwood install, we discovered a pretty sizeable crack In the living room concrete slab (no basement underneath).

No moisture or water is apparent.. contractor suggests that we get an structural engineer to evaluate - which we plan to do.

The two sides of the crack appear to be relatively level with no significant difference in height either. Wanted to get your take on the matter. Picture attached.

On 2018-05-15 by (mod)

OPINION: I'm not a masonry nor any other sort of engineer but I do have some experience with the detection, diagnosis and repair of concrete cracks. I agree that your photograph shows a significant crack in the floor slab, but I can't yet say you need structural engineer.

An important question when evaluating a concrete floor or slab crack is whether or not the crack has affected the building structure.

A second question is even if the slab is not monolithic and does not affect of the building structure, are there other worrisome effects such as water or radon leaks or settlement and trip hazards.

The crack in your picture is wider than a typical concrete shrinkage crack, but, then we can't see much of the slab and I can see not a bit of the structure.

IF you see a gap (shrinkage crack or gap) around the perimeter of the floor slab THEN I suspect that the slab was poured inside of a physically separate footing or foundation wall (you don't say if this is a basement slab or a slab on grade home).

In that case a crack in the slab is a crack in the floor, NOT a crack in the structure - it's "structure" that holds up the home.

IF there were evidence that the crack continues into the building foundation or walls (such as cracks visible in a footing (unlikely that you can see the footings without excavation) THEN yes there'd be a more significant concern.

The fact that the floor is level across the crack argues against any significant settlement.

If there are no wall cracks, sticking doors, or other signs of movement, I suspect that your structural or civil engineer is going to say

Yep this is a structural failure because we engineers consider ANY crack in concrete to be a "failure".

If in this 20-30 year old home there is no sign of movement in the structure I suspect a decent engineer to say that there is no justification for doing more than seal, patch with mesh tape if you're putting down tile, and re-cover the floor.

A newbie or one who has spent time in court as a defendant will be more cautious. If there is no view of the foundation or footing she might say"well you have to dig up the footings outside this area to let me take a look"

Please read one or more of the articles on this problem starting at

CONCRETE SLAB CRACK EVALUATION

Take a look at OTHER PEOPLE'S MONEY to understand the problem of balancing risk with cost of investigation.

Cracks in Concrete Slab Poured in Very Cold Weather

Shrinkage cracks in a concrete slab poured in very cold weather (C) InspectApedia.com NardslicoOn 2018-02-07 by Al Nardslico - shrinkage cracks in a concrete slab poured in very cold weather

I attach a photo of a new slab my contractor recently poured during very cold weather. It has a number of cracks. Should I be concerned?

Al@livingbeach.com

On 2018-02-07 by (mod)

Looks like shrinkage cracks as if the control joints were perhaps any effective.

I can't tell what's going on with that slab is that dark color due to water, or ice, or something else?

If the entire slab is above grade there might not be a future problem with water coming up through those cracks

At CONTROL JOINT CRACKS in CONCRETE we note the following:

Because concrete shrinks as it cures (about 1/16 inch for each 10 liner feet or by other sources, about .66 inches per 100 feet), and because there may also be some expansion and contraction of poured concrete in response to temperature (about 0.25 inches per 100 feet per 25 degF temperature change, with a maximum of about 0.5" per 100 feet) and moisture changes in its environment, a large solid slab of poured concrete for a floor or slab is likely to crack.

As long as concretre is placed and cured in ambient temperatures between 50°F and 90°F, it can cure properly but will require different lengths of curing time to reach its rated strength.

When concrete is poured in freezing weather the pour itself must be protected from freezing during its set time and perhaps longer. If we assume that the proper water-cement-aggregate mix was used if the water freezes the concrete will not cure properly and may be significantly-weakened, losing 50% or more of its normal 28-day strength rating.

Just how long that protection is required depends on the exposure temperatures of the new pour. At 30°F that could be two days or longer.

Concrete Admixtures & Other Measures to Off-set Temperature Effects

Insulating a radiant slab © Daniel Friedman at InspectApedia.comOur photo shows a well-designed insulated radiant-heated concrete slab with an insulated foundation perimeter being installed in Two Harbors, Minnesota in 2007.

The temperature of concrete at the job site depends on at least the following factors:

  1. The temperature of the ingredients used in the concrete mix: the cement, the aggregate, and the water.

    Concrete should be delivered within the right temperature range specified by AS 1379 (this is for Australia, use the equivalent in your country) concrete temperatures at the point of delivery should be within the range 5°C (41°F) to 35°C (95°F).
  2. The temperature of the ground, concrete forms where the concrete is placed (and the ground's water content)
  3. The ambient temperature during concrete placement and during concrete curing.

Concrete contractors can block the effects of wind by covering curing concrete.

Contractors often block the effects of too much humidity (or rain), or use wetting to deal with too little humidity (evaporation exceeds the rate of water bleed-through to the concrete surface) during concrete curing.

To address the effects of high or low curing temperatures special concrete additives (admixtures) as well as concrete blankets that can provide concrete cooling or warming are used to protect concrete from damage during curing in cold and freezing weather.

Cold Weather Concrete Admixtures

In cold weather concrete cures more-slowly because the hydration process, a chemical reaction that generates heat, is itself slowed by the lower temperature. Concrete will need about 1/3 more curing time for each 10F drop in ambient temperatures as long as the temperature remains above freezing, or down to about 40°F.

Admixtures that act as a concrete curing accelerant might be used to speed this process, thus reducing the risk of freezing or cold-weather damage to the new concrete pour. Calcium chloride is a long-established and widely-used concrete set accelerator for cold weather, but CaCl, a salt, is prohibited in some jurisdictions.

Other non-chloride concrete cure accelerants are available both to speed cure and to prevent freezing damage to the new concrete. (Nmai 1998).

Hot Weather Concrete Admixtures

Various types of chemical admixtures can be beneficial in hot weather conditions. Water reducers (plasticisers) can be used to reduce the water content or to aid the workability. This enables rapid placement and consolidation of the concrete with beneficial effects on the ultimate strength and durability.

Set-retarders can provide additional time to place and finish flatwork. With rapid drying of the surface, caution is required with the use of set retarders, as the surface may appear ready for finishing, but the concrete below may still be plastic from the retarder, leading to a ‘spongy’ feel under foot. This could affect the uniformity of the surface finish. - Source:  HOT WEATHER CONCRETING CCA Australia cited in detail below

There are other measures for dealing with placing concrete in hot weather.

Concrete contractors may order special types of cement such as slower-hydrating mixes for use in hot weather (Type LH concrete mix).

Contractors may also adjust the actual cement content in the concrete, taking care to avoid using a mix with more portland cement than is required for the specified concrete finished productr strength and durability. Adding more cement than needed raises the hydration temperature of the concrete.

Research on the effects of temperature on concrete curing

Concrete placement, Vassar College, Poughkeepsie NY in 2013 © Daniel Friedman at InspectApedia.com

Photo: concrete placement during construction of a new science building at Vassar College, Poughkeepsie, NY in December 2013

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