Formaldehyde gas exposure hazards from laminate flooring products:
This article discusses worries that unsafe formaldehyde gas exposure can occur in some buildings where Chinese-made laminate flooring products are installed. This concern was stimulated in 2015 by a U.S. television 60-Minutes broadcast that reported high levels of indoor formaldehyde gas in such homes where flooring sold by Lumber Liquidator was installed.
Here we describe the challenge of performing an accurate, representative test for any indoor contaminant, we describe methods of testing for formaldehyde gas indoors, and we discuss possible steps to remove formaldehyde gas and formaldehyde gas emitting laminated floor or other outgassing products in order to improve indoor air quality in homes.
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7 March 2015 Californian said:
We just purchased a house with Lumber Liquidator flooring that was found by 60 minutes to contain formaldehyde level many times higher than the legal limit in the U.S. However, our installation is more than 2 years old. Do you think the outgas process of our floor is mostly done?
We thought about replacing the flooring but the current floor was installed on top of a plywood subfloor. Now, what if the formaldehyde has transferred into the subfloor so if we re-install any kind of porous flooring (like carpet) then it would only allow the formaldehyde to rise through the new flooring into our living space? Is this a realistic possibility?
What can we do to test the level of formaldehyde in the indoor air? And what's the best way to get rid of it?
This question was originally posted
at FORMALDEHYDE GAS HAZARD REDUCTION
Thanks for the interesting question, Californian.
Media attention to Chinese laminate flooring off-gassing of formaldehyde has been considerable. Some Chinese-manufactured laminate flooring produces high levels of formaldehyde off-gassing because of the fast hot-process used those laminate flooring fabricators. I suspect the faster process is part of the more lower fabrication cost and thus attractive price of some flooring. We first discussed this question
at FLOOR, WOOD ENGINEERED, LAMINATE, INSTALL.
On 30 April 2015 the New York Times reported that
Lumber Liquidators reported a net loss in the first quarter as the company continued to dispute accusations taht its Chinese-made laminate flooring contained dangerous levels of formaldehyde. ... The retailer also disclosed that the Justice Department was seeking criminal charges against the company under the Lacey Act, an environmental conservation provision that prohibits the sale of wildlife or plants taken illegally.
The company previously said that the department was considering such charges in connection to illegally harvested wood products. ... Robert M. Lynch, the company's president said that the company was not increasing its purchases of laminate flooring from China and that it had been decreasing its sourcing from China even before the accusations surfaced. - Abrams, Rachel, "A Quarterly Loss at Lumber Liquidators After Consumer Flooring Complaints", The New York Times, 30 April 2015 p. B2.
An important if not the principal source of elevated formaldehyde in many buildings is medium density fiberboard (MDF) that is a central ingredient in laminate flooring products.
While the formaldehyde offgassing among laminate flooring products varies considerably for a number of reasons, the core material in the laminate flooring from China that received considerable media attention in 2015 is MDF. Formaldehyde emission rate tests conducted in 2014-2015, show that most of the laminate flooring manufactured in China has core MDF that substantially exceeds the CARB Airborne Toxic Control Measures (ATCM) guidelines.
Really? By early November 2015 it was clear that despite the company's continued suffering under a cloud of formaldehyde, Lumber Liquidators was not the only flooring vendor who had distributed laminate flooring products some of which might be out-gassing undesirable levels of formaldehyde.
The New York Times, in an update on formaldehyde and laminate floors, reported that other companies involved in manufacture and sale of formaldehyde off-gassing laminate flooring included Ark Floors, a California flooring importer of Chinese products who sold the flooring throughout the U.S., A&W Woods, also known as Anxin, the Chinese supplier to ARK and a company singularly unforthcoming to the Times reporter, Wayfair, an online flooring retailer, Walmart, and Home Depot stores (in the U.S. and Canada).
Just how much Chinese-made flooring was sold through these various retailers and how much of that has unacceptable formaldehyde emissions and when such sales stopped (if they have) are data obscured in the formaldehyde cloud.
"Test results from five types of Ark laminate show levels of formaldehyde "well above" the emission standards set by the California Air Resources Board, according to ... HPVA Laboratories... the lab that had done testing on Lumber Liquidator's products.... Wayfair... sold Ark's laminate products as recently as Oct. 1 [2015]" - Abrams, Rachel, "Importer Selling Laminate Flooring From China Faces Formaldehyde Claims", The New York Times, 10 November 2015, p. B3.
The TCSA Section 21 citizens' petition regarding formaldehyde off-gassing was received by the U.S. EPA in March of 2008. More than seven years later, in November 2015, and five years after the 2010 law calling for a standard, there was yet no national U.S. standard for formaldehyde out-gassing. What delayed the U.S. EPA's adoption of a standard modeled on California's CARB guidance?
OPINION: A combination of industry pressure and confusion. Certainly there has been confusion among reporters, consumers, even some IAQ professionals and hygienists that could in part be blamed on lack of clear reporting of just how formaldehyde off-gassing tests were performed, making claims of high or low formaldehyde release difficult to compare or even understand.
Flooring products that look identical may vary considerably in their offgassing rate and duration. Tests of some laminate flooring products sold by Home Depot and Loews found no violations of the CARB standard, but Abrams, reporting in the Times noted that it was unclear which flooring mills had produced those samples. Only by consistent and well-defined testing is it possible to draw conclusions about the actual formaldehyde release from specific laminate flooring products made in China or elsewhere.
What about sales of the same laminate-flooring inside China? The Times October 2015 article noted that
"In 2012, some of A&W's products were pulled from Chinese store shelves because of concern over formaldehyde, according to an article from Xinhua, China's official news agency". - Abrams, Op. Cit.
The current status of the U.S. EPA facts, advice, and proposed emission standards for composite wood products, a response to the Formaldehyde Standards for Composite Wood Products Act passed by the U.S. congress and signed into law in 2010 can be found at the U.S. EPA Formaldehyde website - http://www2.epa.gov/formaldehyde
Formaldehyde is a rather volatile gas and it has certainly been detected at high levels in some buildings. And high levels of formaldehyde may be detected after installation of a variety of building products including some carpets or carpet padding, cabinets, counters, particle-board shelving, particle-board subflooring, and possibly laminate flooring products. Usually the outgassing from those products is rapid and the highest levels of outgassing occurs in weeks to months after initial installation.
I'm not sure I agree with your premise that a significant level of formaldehyde has transferred to the subflooring below your laminate flooring. From your note we don't know if your particular floor was the specific Chinese-made product that has raised this formaldehyde concern. Nor do we know if it is outgassing formaldehyde.
At least I would not, without carefully-constructed testing, assume that the subfloor is a meaningful receiver of formaldehyde such that it would continue to offer an outgassing hazard from having had a laminate or engineered floor installed above it, nor would I assume, without proper testing, that the finish flooring in your home is hazardous.
The most significant source of formaldehyde in homes today is pressed wood products made with urea- formaldehyde resins. These include particle board, interior hardwood paneling, and medium-density fiberboard (MDF), which has the highest concentration of urea- formaldehyde of any pressed wood product.
Formaldehyde is normally present at low levels, usually below 0.03 ppm both indoors and outdoors. However, buildings with high levels of pressed wood products can have higher indoor levels.
While the 60-Minutes television program you cite reported unacceptably high levels of formaldehyde, I have not yet located specifics on exactly how the test was performed - so we don't have a clear idea of how well it represents the actual experience likely to be had by homeowners where laminate flooring was installed. - The New York Times, 4 March 2015
Here is what Lumber Liquidators says about the 60-minutes Chinese-made laminate flooring off-gassing test:
60 Minutes used an improper test method in its reporting that is not included in California’s regulations and does not measure a product according to how it is actually used by consumers. 60 Minutes used a “de constructive test,” which would be like testing the emissions of a car by removing the catalytic converter and muffler. In contrast, we perform California Air Resource Board (CARB) testing on the fiberboard core and A SECOND ROUND OF TESTING on the finished product. - Lumber Liquidators, "How is our testing different than 60 Minutes?", retrieved 28 March 2015, original source: http://www.lumberliquidators.com/sustainability/health-and-safety/
The Federal Wood Industries Coalition, an industry trade group, as well as others have published position statements on the use of deconstructive testing to screen materials for formaldehyde offgassing potential. Here is an excerpt from FWIC:
... Most finished goods have laminates, coatings or finishes that further reduce the emission of residual formaldehyde in common use. The regulations do not consider these effects – they only regulate the unfinished panel substrates. ... CARB now has under consideration a proposal that would test laminated panels without removing the laminate, using well established and vetted test methods. We support the use of this technique. - FWIC Statement on Deconstructive Testing, March 2015, retrieved 28 March 2015, original source: http://c.ymcdn.com/sites/www.iwpawood.org/resource/resmgr/Docs/Deconstructive_testing_FWIC_.pdf
Position statements about methods used for testing for formaldehyde such as those suggested by CARB are available from industries that make considerable use of formaldehyde in the production of products such as cabinets, flooring, and particleboard and are included atReferences or Citations .
We do not yet know that the formaldehyde outgassing tests made by the two investors discussed in the 60-Minutes program and in subsequent media reports were made following methods that actually describe the level of indoor formaldehyde exposure that would be experienced by building occupants - since we don't know quite how those tests were performed nor under what building conditions.
And we do know that it is very difficult to construct a truly accurate test of flooring outgassing or many other home indoor air pollutants. As we discuss later in this article series, small changes such as opening or closing windows or doors, turing fans on or off, even placement of a test device can make enormous changes in the test result. Just because a test kit gives a number to five decimal places (precision) that does not mean that the test is accurate (anywhere near the actual level of what's being measured).
However certainly there have been anecdotal reports of people complaining of human or pet illnesses that seem to be related to occupying spaces where new laminate flooring has been installed. - The New York Times, 11 March 2015.
In general, if occupants of a building (or their pets) have health-related complaints that seem to occur or worsen after spending time in the building and that diminish when spending time out of the building, that is suggestive that the building is causing or contributing to those complaints.
Watch out: however building contaminant exposure and health complaints are a complex topic to sort-out. For example, other sources of stress, even job or interpersonal stress could be taking place in one location and not others. And some building-related-illness symptoms or actual illnesses may have a slow onset or the symptoms may be slow to diminish when leaving the source of exposure.
Before contemplating any costly action to remove, replace, or cover over laminate flooring that you worry may be an formaldehyde gas source in your building,
see FORMALDEHYDE TESTS for FLOORING to confirm that the flooring in your home is a source of formaldehyde gas contamination indoors.
For a discussion of the normal cycle of public fear over environmental contaminants and the independence of anxiety, testing, or remediation costs from actual hazard levels
see ENVIRO-SCARE - PUBLIC FEAR CYCLE
See MOLD / ENVIRONMENTAL EXPERT, HIRE ? for help in deciding if it is probably appropriate to hire an expert to help sort out the question of a building-related illness.
Watch out: beware of self-styled experts who are going to just stop by and perform a test. Without a careful client interview, a taking of the building's history, an observation of its site, construction, materials, history, and other related factors, an environmental test performed alone may give disappointing and expensive results that are not useful: even if a test indicates there is a problem you may have to hire someone over again to perform much the same work in order to find the problem source and to recommend appropriate corrective measures.
Watch out: U.S. federal government standards for permissible exposure levels of formaldehyde gas were developed for workplace safety not the home environment. There are no federal exposure standards or rules for formaldehyde exposure for end-consumers such as homeowners or occupants of commercial spaces where a formaldehyde outgassing material has been installed.
In the E.U. formaldehyde use in household products and chemical outgassing from wood products is more closely regulated, and as The Times pointed out, in Japan it is home builders who are required to limit the overall formaldehyde levels in new construction. - op. cit. 3/11/15
See FORMALDEHYDE GAS EXPOSURE LIMITS for formaldehyde outgassing from laminate flooring products.
After we have such test results then if there is a problem traced to your particular flooring, we can discuss approaches to stop the issue, ranging from demolition and removal to use of sealants and over-layers of other flooring.
See STOP LAMINATE FLOORING OUTGASSING for details.
We have moved this discussion to FORMALDEHYDE GAS SOURCES in BUILDINGS
See FORMALDEHYDE GAS TESTS by HOMEOWNERS
...
Below you will find questions and answers previously posted on this page at its page bottom reader comment box.
On 2018-06-05 - by (mod) -
depending on what the material of construction is for your laminate floor there could be a formaldehyde off-gassing problem. I can't guess at that accurately from just your message. Regarding the specific burning sensation complaint the right place to start with that is to ask your doctor for advice.
On 2018-06-05 by Carol Gibson
Three years after installing a laminate floor, I'm getting a suspicion that it's an irritant. It doesn't really make sense, because a reaction has taken place so long afterwards. I've developed a burning sensation in my crotch area. I thought it was from the laundry detergent, and so I changed that. I thought it could have been nitrates, so I quit eating bacon or sausage. Now this. what could be the cause?
On 2016-03-11 - by (mod) - will formaldehyde have off-gassed from an older mobile home?
Maureen
Previously I thought that formaldehyde-containing building products all off-gassed rather rapidly, months to a year, but on study, particularly of materials such as laminate flooring whose formaldehyde-bearing core may be sealed on both sides by plastic laminates, offgassing may continue for years .. or not.
It depends on the product. Not all flooring offgasses at a problem level, and certainly other products such as particle board shelving are formaldehyde sources too. As very basic testing is not costly, and as it can be a reasonable screen provided the test is conducted properly, perhaps that's what you ought to consider as more reliable than looking for a rule of thumb that honestly cannot be reliably applied to an arbitrary, unknown building.
On 2016-03-11 by Maureen
I have some chronic although relatively minor respiratory issues which are aggravated by environmental toxins.
I'm thinking of buying an older mobile home, as it will have off-gassed much of the formaldehyde found in the building materials. At the same time, I don't want to purchase something that is too old and "worn out". Is there any rule of thumb as to how long it takes to off-gas the formaldehyde to an acceptably safe level? If it takes 20 years, I'm not sure I'd want to purchase a home that old!
On 2016-02-22 - by (mod) - Is there a strong odor to the materials suspected of off gassing?
I'm sorry to have to arm-wave Michael, but basically, "it depends" - brand new flooring that is of a manufacture producing high off-gassing of formaldehyde may indeed produce an odor that people can smell as "strong" but more likely the odor level is very low. My OPINION is that that's more likely to be the case in normal indoor conditions of temperature and humidity and flooring age because the main source of formaldehyde is in the core of the flooring - material over which other layers have been laminated.
On 2016-02-22 by Michael
Is there a strong odor to the materials suspected of off gassing?
On 2016-02-02 by Helen
Can boiling hot water bring off toxic gases in laminate flooring. My floor smells now after the water heater blew up.
(July 26, 2014) PCantelli@cfl.rr.co said:
My new cabinet's were off gassing .24 .27 .29 I kept coughing and couldn't stop went to the Drs now using inhaler
(Sept 21, 2014) Anonymous said:
I have new paneling in my basement and the smell is giving me asthma attacks. I also have parrots. Will the smell eventually lessen?
Anon,
Normally yes for most products outgassing diminishes substantially over time. There may be some formaldehyde outgassing products that continue to release detectable formaldehyde for a longer period. In our OINION in the first group are carpets and carpet paddings, in the second group, harder materials such as flooring and particleboard. You can speed the process with heat and ventilation with fresh air.
Watch out: however. Heating a building interior and increasing its relative humidity will increase the formaldehyde level indoors, potentially increasing occupant exposure. There fore these steps are better for unoccupied spaces, while instead, balanced ventilation or a heat exchange fresh air venting system is perhaps safer for reducing formaldehyde levels in an occupied indoor space.
...
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Formaldehyde is an important chemical used widely by industry to manufacture building materials and numerous household products. It is also a by-product of combustion and certain other natural processes. Thus, it may be present in substantial concentrations both indoors and outdoors.
Sources of formaldehyde in the home include building materials, smoking, household products, and the use of un-vented, fuel-burning appliances, like gas stoves or kerosene space heaters. Formaldehyde, by itself or in combination with other chemicals, serves a number of purposes in manufactured products. For example, it is used to add permanent-press qualities to clothing and draperies, as a component of glues and adhesives, and as a preservative in some paints and coating products.
In homes, the most significant sources of formaldehyde are likely to be pressed wood products made using adhesives that contain urea-formaldehyde (UF) resins. Pressed wood products made for indoor use include: particleboard (used as sub-flooring and shelving and in cabinetry and furniture); hardwood plywood paneling (used for decorative wall covering and used in cabinets and furniture); and medium density fiberboard (used for drawer fronts, cabinets, and furniture tops). Medium density fiberboard contains a higher resin-to-wood ratio than any other UF pressed wood product and is generally recognized as being the highest formaldehyde-emitting pressed wood product.
Other pressed wood products, such as softwood plywood and flake or oriented strand board, are produced for exterior construction use and contain the dark, or red/black-colored phenol-formaldehyde (PF) resin. Although formaldehyde is present in both types of resins, pressed woods that contain PF resin generally emit formaldehyde at considerably lower rates than those containing UF resin.
Formaldehyde, a colorless, pungent-smelling gas, can cause watery eyes, burning sensations in the eyes and throat, nausea, and difficulty in breathing in some humans exposed at elevated levels (above 0.1 parts per million). High concentrations may trigger attacks in people with asthma. There is evidence that some people can develop a sensitivity to formaldehyde. It has also been shown to cause cancer in animals and may cause cancer in humans. Health effects include eye, nose, and throat irritation; wheezing and coughing; fatigue; skin rash; severe allergic reactions. May cause cancer. May also cause other effects listed under "organic gases."
NEW ORLEANS, La. -- The Centers for Disease Control and Prevention (CDC) and the Federal Emergency Management Agency (FEMA) released today preliminary results from recent testing that found higher than typical indoor exposure levels of formaldehyde in travel trailers and mobile homes used as emergency housing in the Gulf Coast Region.
... These findings support FEMA's continued focus on finding permanent housing for everyone who has been living in travel trailers and mobile homes since the hurricanes," said CDC Director Dr. Julie Gerberding. "The levels in many of these trailers and mobile homes are higher than would be expected indoors. Since these levels were found in December and January, and we know that higher temperatures can cause formaldehyde levels to go up, we think it's wise for people to be relocated before the hot weather arrives in summer. We also think that it would be beneficial for people who are displaying symptoms as well as households with children, elderly persons, or occupants with chronic respiratory illnesses to receive priority consideration for alternate housing.
CDC's preliminary evaluation of a scientifically established random sample of 519 travel trailers and mobile homes tested between Dec. 21, 2007 and Jan. 23, 2008 showed average levels of formaldehyde in all units of about 77 parts per billion (ppb). Long-term exposure to levels in this range can be linked to an increased risk of cancer, and as levels rise above this range, there can also be a risk of respiratory illness. These levels are is higher than expected in indoor air, where levels are commonly in the range of 10-20 ppb. Levels measured ranged from 3 ppb to 590 ppb.
CDC and FEMA recommend that Gulf Coast families living in travel trailers and mobile homes spend as much time outdoors in fresh air as possible. Residents should open windows to let fresh air in whenever possible, and try to maintain the temperature inside their travel trailers or mobile homes at the lowest comfortable level. Higher temperatures can cause greater release of formaldehyde. Persons who have health concerns are encouraged to see a doctor or another medical professional.
The two agencies have established toll-free hotlines. FEMA employees are available to discuss housing concerns at 1 (800) 621-FEMA (3362), or TDD: 1 (800) 462-7585. CDC specialists will respond to health-related concerns at 1-800- CDC-INFO.
Of the 120,000 travel trailers and mobile homes provided to survivors of hurricanes Katrina and Rita in the Gulf, FEMA has documented 206 complaints of strange odors, including formaldehyde complaints. At residents' requests, FEMA switched out units for trailers that had already been used and ventilated. FEMA distributed information to trailer occupants across the country explaining how persons sensitive to formaldehyde may be affected by its presence and laid out actions that should be taken to reduce exposure in the trailers.
All new, unused and unventilated travel trailers have formaldehyde in them. The concentration of formaldehyde can be reduced significantly by ventilating the units by running fans with open doors and windows. Other factors that affect the levels of formaldehyde indoors include the type and age of source materials, temperature and humidity. It also is important to recognize that some people are more sensitive to the effects of formaldehyde than others.
Based on issues recently brought to our attention and new questions about health effects of formaldehyde, FEMA has again engaged the scientific community to review current concerns about the effects of formaldehyde on travel trailer residents of the Gulf. In conducting this re-evaluation, FEMA has teamed up with the Department of Homeland Security Office of Health Affairs (DHS OHA), and multiple agencies within the Centers for Disease Control and Prevention (CDC). Of note, these evaluations will not be limited to formaldehyde, but will take a holistic view of analyzing symptoms and possible causes. These agencies will work together to determine the relationship between the air quality in FEMA's travel trailers and the health of the residents who live in them.
The HUD standard places limits on formaldehyde emissions and product certification of all plywood and particleboard materials, which involves emission certification by a nationally recognized testing laboratory and a written quality control plan for each plant where particle board is produced or finished or where the plywood is finished. These standards have been required by HUD for manufactured homes, and now FEMA's specifications have incorporated those same standards for travel trailers.
The HUD standards also require that each manufactured home be provided with a Health Notice on formaldehyde emissions as required by 3280.309 of the Standards. Adjustments to this will be made based on the findings of follow-up reviews by agencies responsible for determining the effects of formaldehyde and potentially setting standards.
[Watch out: the comments on Formaldehyde by RVIA and Dr. Shull, and summarized above, do not address the formaldehyde health research nor formaldehyde outgassing advice provided by the U.S. CDC, Department of Homeland Security, FEMA, and the US EPA, and other experts.]