FREE Encyclopedia of Building & Environmental Construction, Diagnosis, Maintenance & Repair The accuracy & trustworthiness of every article or Q&A is researched by human experts. See WHO ARE WE?
This article discusses choices of materials to use for building interior cabinets and shelving: casework, and describes best practices for building these components. This article series discusses and provides a best construction practices guide to the selection and installation of building interior surface materials, carpeting, doors, drywall, trim, flooring, lighting, plaster, materials, finishes, and sound control materials.
Our page top photo shows site-built casework in a Poughkeepsie, NY home constructed in 1900 (DJF).
InspectAPedia tolerates no conflicts of interest. We have no relationship with advertisers, products, or services discussed at this website.
- Daniel Friedman, Publisher/Editor/Author - See WHO ARE WE?
Casework: Guide to Selecting Materials for Built-In Cabinets & Shelving
As described in the book, Best Practices Guide to Residential Construction (Steve Bliss, J Wiley & Sons) Chapter 5, Interior Finish:
For shelving, built-ins, and other casework, contractors
can choose from a wide array of panel products.
The most
widely used are veneer-core plywood, MDF, and particleboard.
MDF and particleboard are available either unfinished
or with a wood veneer or melamine facing. Medium density
overlay (MDO) is a good option for cabinets
exposed to very high humidity or exterior uses.
Using Veneer-Core Plywood For Built-In Casework: Cabinets & Shelving
Cabinet-grade plywood typically
has five inner plies (more for better grades), plus the
face veneers, and in most cases uses phenol-formaldehyde
adhesive, which has negligible off-gassing.
Plywood is
strong and dimensionally stable. For paint-grade cabinets,
birch plywood remains an excellent choice.
Baltic birch plywood
uses all birch for the inner plies, is free of voids, and
can be edge sanded, making it ideal for drawer sides and similar
applications. For
stain-grade work, hardwood plywood
can be special ordered with matched veneers.
Where screwing
into edges is required, 7-ply material is less likely to split.
Using MDF (Medium Density Fiberboard) For Built-In Casework: Cabinets & Shelving
Medium-density fiberboard is a fine composite
material made from fine wood fibers and resin, usually
urea-formaldehyde (see description on page 184). MDF is
available as both a paint-grade panel or faced with wood
veneer or melamine.
Because of its competitive pricing
and good workability, MDF is now the dominant panel
product in many markets. In paint-grade work, the edges
need to be sealed or banded due to high absorption of paint.
Concerns about off-gassing of formaldehyde could be a concern
to customers with allergies or chemical sensitivities.
However, if laminated on all faces with an impervious facing,
such as melamine, or finished with two or more coats
of varnish or an oil-based paint (or paint rated as a vapor
barrier) on all faces, the off-gassing will be minimized.
Guide to using Particleboard For Built-In Casework: Cabinets & Shelving
Particleboard is similar to MDF, but
with larger fibers, so it doesn’t machine to a crisp edge and
leaves a noticeable texture when painted. Also, edges and
corners are more prone to chipping than with MDF. Like
MDF, it off-gasses urea-formaldehyde. Sealing all surfaces
will minimize the problem.
Guide to using MDO (Medium Density Overlay) For Built-In Casework: Cabinets & Shelving
Medium-density overlay is an exterior grade plywood
with a durable resin-treated paper facing that takes
paint exceptionally well. It is widely used for sign making
as well as concrete forms. Though not typically used in
casework, it is an ideal material for cabinets that will be
exposed to extreme moisture or exposed to weather on
porches, patios, or other outdoor locations.
Recommendations for Constructing Built-in Shelving
Typical shelf spans for simple shelves sitting
on cleats at both ends are shown in Table 5-11.
[Click to enlarge any image]
These
assume a load of heavy books and minimal deflection,
although long-term deflection under a constant load may
be greater.
To stiffen shelving, it can be supported along the back edge or reinforced in front with solid-wood facing, glued and nailed in place.
For example, a 1 1/4-inch solid-wood apron along the front edge will increase the span for plywood shelving to about 36 inches.
- - Adapted with permission from Best Practices Guide to Residential Construction (Steve Bliss, J Wiley & Sons) .
Resources: Manufacturers, Industry Associations, & Sources of Indoor Wall Materials, Flooring, Carpeting, Lighting, Sound Control Materials
Drywall Trims and Accessories
Clinch-On Products, A Deitrich Metal Framing
Company
www.dietrichindustries.com
Nail-on and clinch-on galvanized metal corner beads
Con-Form International/Strait Flex
www.straitflex.com
Strait-Flex fiber-composite mud-on corner bead for
inside and outside off-90 degree angles
Drywall Systems International
www.no-coat.com
No-Coat prefinished drywall tapes for inside and outside
corners, off angles and bullnose trims
Flex-Ability Concepts
www.flexc.com
Curved metal top and bottom plates for curved wood or
metal stud walls
Grabber Construction Products
www.grabberman.com
Drywall screws, corner clips, and fiberglass mesh tapes
Insta Arch Corp.
www.instaarch.com
Galvanized steel preformed and custom arches for drywall
National Gypsum Co.
www.nationalgypsum.com
ProForm tapes and finishing compounds
U.S. Gypsum
Beadex and Sheetrock-brand tape-on metal corner
beads and trims. Complete line of drywall finishing
compounds
Vinyl Corp., A Deitrich Metal
Framing Company
www.vinylcorp.com
Full line of vinyl beads and trim
Polymer (Urethane), MDF, and Vinyl Trim Producers & Sources
Burton Mouldings
www.burton-mouldings.com
MDF(medium-density fiberboard), polymer, flex, and wood
Fypon
www.fypon.com
Polymer moldings and components
Nu-Wood
www.nu-wood.com
Polymer moldings and components
Outwater Plastics
www.outwater.com
Polymer moldings and components
RAS Industries
www.rasindustries.com
Polymer moldings and components
Royal Mouldings (formerly Marley Mouldings)
www.royalmouldings.com
Polymer, polystyrene, expanded-PVC, CPVC, and acrylic
molding profiles and components
Flexible Trim Manufacturers & Sources
Flex Trim
www.flextrim.com
Flexible polymer moldings
Resin Art
www.resinart.com
Flexible polymer moldings
Industry & Trade Associations for Carpeting, Lighting, Finishes, Wood Products, Flooring, Painting & Decorating
American Lighting Association
www.americanlightingassoc.com
Association of the Wall and Ceiling Industries - Web: awci.org
Carpet and Rug Institute (CRI)
www.carpet-rug.org
Drywall Finishing Council
www.dwfc.org
Forest Stewardship Program
www.fscus.org
FloorFacts
www.floorfacts.com
The Gypsum Association
www.gypsum.org
National Oak Flooring Manufacturers Association
(NOFMA)
www.nofma.com
National Wood Flooring Association
www.woodfloors.org
Painting and Decorating Contractors of America
www.pdca.org
Smartwood/Rainforest Alliance
www.smartwood.org
- - Adapted with permission from Best Practices Guide to Residential Construction (Steve Bliss, J Wiley & Sons) . by Steven Bliss, courtesy of Wiley & Sons.
Also see INTERIORS of buildings, our home page for information about all topics relating to building interiors.
...
Continue reading at CABINETS & COUNTERTOPS - topic home, or select a topic from the closely-related articles below, or see the complete ARTICLE INDEX.
Or see these
Recommended Articles
AMERICAN KITCHENS CATALOG 1950 [PDF] steel kitchen cabinets dont' warp, swell or rot ... and they're easier to clean and never need painting. Less costly than wood cabinets.
Or use the SEARCH BOX found below to Ask a Question or Search InspectApedia
Ask a Question or Search InspectApedia
Questions & answers or comments about building casework, cabinets, shelving - best practices guide.
Try the search box just below, or if you prefer, post a question or comment in the Comments box below and we will respond promptly.
Search the InspectApedia website
Note: appearance of your Comment below may be delayed:if your comment contains an image, photograph, web link, or text that looks to the software as if it might be a web link, your posting will appear after it has been approved by a moderator. Apologies for the delay.
Only one image can be added per comment but you can post as many comments, and therefore images, as you like.
You will not receive a notification when a response to your question has been posted. Please bookmark this page to make it easy for you to check back for our response.
Our Comment Box is provided by Countable Web Productions countable.ca
In addition to any citations in the article above, a full list is available on request.
Steve Bliss's Building Advisor at buildingadvisor.com helps homeowners & contractors plan & complete successful building & remodeling projects: buying land, site work, building design, cost estimating, materials & components, & project management through complete construction. Email: info@buildingadvisor.com
Steven Bliss served as editorial director and co-publisher of The Journal of Light Construction for 16 years and previously as building technology editor for Progressive Builder and Solar Age magazines. He worked in the building trades as a carpenter and design/build contractor for more than ten years and holds a masters degree from the Harvard Graduate School of Education.
Excerpts from his recent book, Best Practices Guide to Residential Construction, Wiley (November 18, 2005) ISBN-10: 0471648361, ISBN-13: 978-0471648369, appear throughout this website, with permission and courtesy of Wiley & Sons. Best Practices Guide is available from the publisher, J. Wiley & Sons, and also at Amazon.com
Our recommended books about building & mechanical systems design, inspection, problem diagnosis, and repair, and about indoor environment and IAQ testing, diagnosis, and cleanup are at the InspectAPedia Bookstore. Also see our Book Reviews - InspectAPedia.
America's Favorite Homes, mail-order catalogues as a guide to popular early 20th-century houses, Robert Schweitzer, Michael W.R. Davis, 1990, Wayne State University Press ISBN 0814320066 (may be available from Wayne State University Press)
American Plywood Association, APA, "Portland Manufacturing Company, No. 1, a series of monographs on the history of plywood manufacturing",Plywood Pioneers Association, 31 March, 1967, www.apawood.org
Best Practices Guide to Residential Construction, by Steven Bliss. John Wiley & Sons, 2006. ISBN-10: 0471648361, ISBN-13: 978-0471648369, Hardcover: 320 pages, available from Amazon.com and also Wiley.com. See our book review of this publication.
Building Research Council, BRC, nee Small Homes Council, SHC, School of Architecture, University of Illinois at Urbana-Champaign, brc.arch.uiuc.edu. "The Small Homes Council (our original name) was organized in 1944 during the war at the request of the President of the University of Illinois to consider the role of the university in meeting the demand for housing in the United States. Soldiers would be coming home after the war and would be needing good low-cost housing. ... In 1993, the Council became part of the School of Architecture, and since then has been known as the School of Architecture-Building Research Council. ... The Council's researchers answered many critical questions that would affect the quality of the nation's housing stock.
How could homes be designed and built more efficiently?
What kinds of construction and production techniques worked well and which did not?
How did people use different kinds of spaces in their homes?
What roles did community planning, zoning, and interior design play in how neighborhoods worked
Construction Drawings and Details, Rosemary Kilmer
"An Example of Colonial Paneling", Norman Morrison Isham, The Metropolitan Museum of Art Bulletin, Vol. 6, No. 5 (May, 1911), pp. 112-116, available by JSTOR.
Lath & Plaster Systems [copy on file as /interiors/LathPlaster_Nat_Gypsum.pdf ] - , 092300/NGC, National Gypsum Lath and Plaster Systems, National Gypsum Corporation, 800-628-4662 describing National Gypsum's Kal-Kore brand plaster base
Piquet Wall Construction: involving timber-framed wall construction with long top girts, diagonal timber bracing, and small diameter logs
placed vertically along with concrete chinking to fill in the wall plane.
Plastering Skills, F. Van Den Branden, Thomas L. Hartsell, Amer Technical Pub (July 1, 1985), ISBN-10: 0826906575, ISBN-13: 978-0826906571 [purchase at Amazon.com]
The Stairway Manufacturers' Association, (877) 500-5759, provides a pictorial guide to the stair and railing portion of the International Residential Code. [copy on file as http://www.stairways.org/pdf/2006%20Stair%20IRC%20SCREEN.pdf ] -
What Style Is It?: A Guide to American Architecture, Rev., John C. Poppeliers, S. Allen Chambers, Wiley; Rev Sub edition (October 6, 2003), ISBN-10: 0471250368, ISBN-13: 978-0471250364
In addition to citations & references found in this article, see the research citations given at the end of the related articles found at our suggested
Carson, Dunlop & Associates Ltd., 120 Carlton Street Suite 407, Toronto ON M5A 4K2. Tel: (416) 964-9415 1-800-268-7070 Email: info@carsondunlop.com. Alan Carson is a past president of ASHI, the American Society of Home Inspectors.
Carson Dunlop Associates provides extensive home inspection education and report writing material. In gratitude we provide links to tsome Carson Dunlop Associates products and services.