Electrical wire 14-2 with ground (C) D FriedmanElectrical Wire Insulation Stripping Procedure
How to properly remove insulation from electrical wires when making connections to devices

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How to strip insulation from electrical wires when wiring a light switch or electrical receptacle.

Here we explain how much insulation to remove and to avoid damaging the electrical wire when preparing wires for connections to receptacles or switches.

This article series describes how to choose, locate, and wire an electrical receptacle in a home. Electrical receptacles (also called electrical outlets or "plugs" or "sockets") are simple devices that are easy to install, but there are details to get right if you want to be safe.

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How Much Insulation to Strip Off of the Electrical Wire?

Wire strip gauge (C) D Friedman

If the wire insulation is stripped the perfect amount then after it has been inserted into the clamp or wrapped around the screw you'll see that no wire insulation is under the connector itself, but little or no bare wire is exposed past the edges of the connector.

Above our white wire was stripped correctly - the stripped end was pushed into the clamp until it stopped, and the screw was tightened against bare copper, but just about 1/16" or less of bare copper shows above the screw (photo shown above left).

Our black wire was stripped too much (photo above-right) and some unnecessary bare copper remains exposed after the screw was tightened.

If you going to wrap the electrical wire around the terminal screw on the electrical receptacle (or a light switch terminal) you need to strip back a bit more than 1/2-inch in order to have enough copper to go around the screw leaving no insulation under the screw head when it is tightened.

Our photo (left) shows the strip gauge marked on the edge of our receptacle - those two parallel lines cast into the black plastic housing just below our stripped-back white wire.

Readers of this article should also see ELECTRICAL CODE BASICS, ELECTRICAL DEFINITIONS.

This website provides information about a variety of electrical hazards in buildings, with articles focused on the inspection, detection, and reporting of electrical hazards and on proper electrical repair methods for unsafe electrical conditions. Critique and content suggestions are invited. Credit is given to content editors and contributors.

Nicks in Stripped Electrical Wires Make a Bad Connection & Risks Broken Wires

Image of a damaged electrical wire (C) Carson Dunlop Associates

Don't damage electrical wires by nicking them: When installing, securing, or stripping insulation from wiring in order to make a connection, the wire and its insulation must not be nicked or damaged, as we show in the sketch at left, courtesy of Carson Dunlop Associates. Why?

Ultimately nicked electrical wires are far more likely to actually break off completely.

The risk of breakage is increased at an electrical receptacle (compared with say a light fixture) because repeated insertion and removal of wall plugs from the receptacle device itself tend to jiggle the device around in its mount, moving the wires connected to it, flexing them, and breaking at nicks.

Nicked electrical wires may also break off when the device is being pushed back into the electrical box.

Finally, where the available free length of an electrical wire inside of an electrical box is already short, you'll be very sorry if you nick the wire end and later break it off, making the remaining wire shorter still.

Ground Wire Stripping & Paper Removal

Electrical wire 14-2 with ground (C) D Friedman

Typically the ground wire is bare of plastic insulation, but it may be necessary to remove paper around the wire before connecting it. We like to remove all of the paper around the ground wire rather than leave electro-kindling inside the junction box.

In our photo, left, I've pushed the paper off of the ground wire - but have not yet torn it away from the assembly.

If there is more than one feeder wire entering the electrical junction box then all of the grounds are connected together as well as being connected to the ground screw on the receptacle itself. Special crimp-on connectors are used by professionals to join multiple ground wires in the electrical box, but it is also permitted to use a twist-on connector (which takes more space).

If the junction box is plastic, you're done.

If the junction box is metal, a ground wire is also connected to the metal box using an approved grounding screw or clamp device to tie the wire end to the box.

Most metal electrical boxes have a threaded hole intended for use as a connection point for the ground wire connecting screw, as illustrated in our photograph (left).

Details about how to wire up an electrical receptacle are at ELECTRICAL RECEPTACLE CONNECTION DETAILS - where to connect black, white, red, green, ground wires.


Continue reading at ELECTRICAL RECEPTACLE TYPES or select a topic from closely-related articles below, or see our complete INDEX to RELATED ARTICLES below.

Or see ELECTRICAL WIRE STRIPPING TIPS for more deatils about preparing electrical wires for connection to devices.

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STRIPPING WIRES at - online encyclopedia of building & environmental inspection, testing, diagnosis, repair, & problem prevention advice.


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