Construction Dictionary - Concrete Terminology Construction Dictionary Home Page: https://inspectapedia.com/Design/Construction-Dictionary.php SECTION 03100 BEAM POCKET: Opening in a vertical æmber in which a beam is to rest. (PCI) BLEED HOLE: A hole in a plate or angle which is provided solely to release entrap— ped air or water during concrete placing operati on . (PCI) To form a hole, or reduce the BLOCKOUT : height or width of a panel by affixing ma— terial to the form (space within a form in which concrete is not to be placed) . (PCI) DECENTER: To lower or remove center ing or shoring . (ACI) DECK: The form on which concrete for a slab is placed, also the floor or roof slab it— self . (ACI) DECKING: Sheathing material for a deck or slab form. (ACT) END RAIL: That portion of a form which dic— tates the top and bottom of a panel. (PCI) FORM HANGER: Device used to support form— work from a structural frameWrk; the dead load Of forms, weight of concrete, and construction and impact loads must be sup— ported. (ACI ) FORM INSULATION: Insulating material applied to outside of forms between studs and over the top in sufficient thickness and air tightness to conserve heat of hydration to maintain concrete at required tempera tures in cold weather. (ACI ) JACK SHORE: Telescoping, or otherwise adjus— table, single—post metal shore. (ACI ) PRETENSIONING BED (or BENCH): The casting bed on which pretensioned members are rnanu— factured and which resists the pretension— ing force prior to release. RESHORING : See "Reposting" (ACI ) REPOSTING: The construction opera tion in which the original shoring or posting is removed and replaced in such a manner as to avoid damage to the partially cured concrete; also known as "Reshoring". (ACI ) SLIP FORM: System of formwork for concrete which permits continuous casting. Vertical slip forms are used in buildings, tanks, etc., horizontal slip forms in paving. (CRSI) WRECKING STRIP : Small piece or panel fitted into a formwork assembly in such a way that it can be easily removed ahead Of main panels or forms, making it easier to strip those major form components. (ACI) 03100 CONCRETE ****** Result for Image/Page 2 ****** SECTION 03150 BATTERY MOLD: A series of reusable casting slots used to manufacture panels in a vertical position, thus reduc ing reinforc— ing requirernents and imparting a snooth form finish to both faces. (PCI) BOND BREAKER: A substance placed on a ma— terial to prevent it from bonding to the concrete, or between a face lthterial such as natural stone and the concrete backup. (PCI ) Triangular or curved insert CHAMFER STRIP : placed in an inside form corner to pro— duce a rounded or flat chamfer; also called fillet, cant strip, skew back. (ACI) CLEANOUT : An opening in the forms for re— moval of refuse, to be closed before the concrete is placed; a port in tanks, bins or other receptacles for inspection and cl eaning. (ACI ) COLUMN CLAMP: Any of various types of ty ing or fastehing units used to hold column form sides together. (ACI) COLUMN SIDE: One Of the vertical panel com— ponents of a column form. (ACI) CONE BOLT: A form of tie rod for wall forms with cones at each end inside the forms so that a bolt can act as a spreader as well as a tie. (ACI) DOME : Square prefabricated pan form used in two—way (waffle) concrete joist floor construction. (ACI) ENVELOPE MOLD: A box mold where all sides remain in place during the entire casting and stripping cycle. (PCI) FORBI: A temporary receptacle which receives concrete and dictates a unit 's shape. It can be made of wood or steel, but requires no pattern or positive. (PCi) FORBI LINER: Molded sheet which when aff ixed to a form gives the panel a special finish treatment; liners are made of rubber, plas— tic, etc. (PCI) FORM LINING: Selected mater ials used to line the concreting face of formwork in order to impart a srnooth or patterned finish to the concrete surface, to absorb moisture from the concrete, or to apply a set— retarding chemical to the formed surface. (ACI) Fou RELEASE AGENT: A substance applied to the forms for the purpose of preventing bond between the form and the concrete cast in it. (PCI) FORM TIE: A tensile unit adapted to prevent concrete forms from spreading due to the fluid pressure of freshly placed, unhard— ened concrete. (ACI) 03150 FORMS prefabricated panels joined to FORMS : make a much larger unit (up to 30 x 56 ft. ) (9 x 15 m.) for convenience in erecting , stripping and reusing; usually braced with walers, strongbacks or special lifting dwa re. (ACI) GRADE STRIP; Usually a thin strip of wood tacked to inside of forms at the line to which the top of the concrete lift is to come, either at a con struction joint or the top of the structure. (ACI) LINING: Any sheet, plate or layer of material attached directly to the inside face of to improve or alter the surface texture and quality of the finished con— (See also "Form lining") . crete. (ACI ) RASTER MOLD: A mold which allows a maximum number of casts per project; units cast in such molds need not be identical, provided the changes in the units can be accomplished simply as pre—engineered mold modifications. (PCI) MOLD: The cavity or surface against which fresh concrete is cast to give it a desired shape; sometimes used interchangeably with fom but made of fiberglass or concrete; a pattern or positive is built first and the is overlayed. (PCI ) MOVING FORMS: Large prefabricated units of formwork incorporating supports, and de— signed to be moved horizontally on rollers or similar devices, with a minimum amount of dismantling between successive uses. (ACI) Metal forms for one—way concrete joists (one—way pans) and for two—way (waffle slab) concrete joists (dome pans) . (CRSI) PATTERN OR POSITIVE: A replica of all or part of the precast element sometimes used for forming the molds in concrete or plastic. (PCI) PERMANENT FORM: Any form that remains in place after the concrete has developed its design strength; it may or may not become an inte— gral part of the structure . (ACI) RELEASE AGENT: Material used to prevent bonding of concrete to a surface. (ACI) (See "fomrn release agent" ) (PCI) SCABBING: A finish defect in which parts of the form face including release agent ad— here to the concrete, some probable causes are an excessively rough form face, inade— quate application of release agent, or de— layed stripping. (PCI ) SCALING; A finish defect resulting in a thin layer of hardened mortar breaking free from the concrete surface and exposing mortar or stone; some probable causes are low strength concrete, rough or absorbent form face, in— adequate application of release agent and cur ing procedure. (PCI ) ****** Result for Image/Page 3 ****** SECTION 03150 SELFSTRESSING FORMS: Equipment which in addition to serving as forms for concrete also accormo— dates the pretensioned (or wires) and sustains the total prestressing force by suit— able end bulkheads and sufficient cross—section— al strength. (PC I) SIDE RAIL: The side of a form. (PCI) SHE BOLT: A type Of form tie and spreader bolt in which the end fastenings are threaded into the end of the bolt, thus eliminating cones and reducing the size of holes left in the con— crete surface. (ACI) SNAP TIE. A proprietary concrete wall—form ti e, the end of which can be twisted or snapped off after the forms have been ranoved. (ACI) 03150 FORMS ****** Result for Image/Page 4 ****** SECTION 03200 REINFORCEMENT, BESH: An arrangement of bars or wire normally in tw directions at right angles, tied or welded at the intersections or interwoven. (See also " Reinforcement, expanded metal fabric n . ) (ACI) WELDED DEFORMED WIRE FABRIC: Welded wire fabric produced with deforæd wires Wires have deformations which develop bond through both the deformations and the welded inter— sections (ASTM A—497) . (WRI) WELDED SMOOTH WIRE FABRIC: Welded wire fab- ric produced with srnooth wires. Bond is developed at the welded inter sections. (ASTM A-185) . (WRI) WELDED WIRE FABRIC: Wire mesh fabricated by means of welding the crossing joints, usually in rolls (sometimes flat sheets) and often used for tenperature reinforce— ment in joist slabs, slabs on ground and in highway pavements. A prefabricated concrete reinforcement consisting of a ser ies of high—strength, cold—drawn wires welded together in square or rectangular grids. Produced in flat sheets and rolls. Also called mesh, welded mesh and welded wire mesh. (WRI) A reinforcing material composed of cold— drawn steel wires fabricated into a sheet consisting of longitudinal and transverse wires arranged at right angles and welded together at all points of inter— sections . (PCI) WOVEN WIRE FABRIC: A prefabricated steel reinforcement composed of cold—drawn steel wires mechanically twisted togetrer to form hexagonally shaped openings. (ACI) 03200 WELDED WIRE FABRIC ****** Result for Image/Page 5 ****** SECTION 03210 ANCHORAGE: The securing of bars in cast—in— place concrete either by hooks, bends or embedment length. (CRSI) AREA or STEEL: cross-sectional area of bars required for a given concrete sec— tion. (CRSI) AUXILIARY REINFORCEMENT : In a prestressed member, any reinforcement in addition to that participating in the prestressing func t ion . AXLE STEEL REINFORCING BARS: Deformed re- in forcing bars rolled from carbon—steel axles for railroad cars. (CRSI) BAGTIE: Thin gauge wire ties (generally NO. 16, 15 or 14 gauge) used to fasten reinforcing bars together at intersec— tions . (PCI ) BAND: Small bars or wire encircling the main reinforcement in a member to form a per ipheral tie. (ACI) Group of bars distr ibuted in a slab or wall or footing . See "Strips n (CRSI) BAR: A metal member used to re inforce concrete. (ACI ) Steel rnember used to rein force concrete . See also "Reinforcement" . (CRSI) BAR CHAIR: A noncorrosive, rigid device used to support and/or hold reinforcing bars at a given distance from the form face before and dur ing concreting. (PCI) BAR FABRICATOR: A bar company is cap- able of storing, preparing placing draw— ings and bar lists, shearing, bending , bundling, tagging, loading and delivering reinforcing bars. (CRSI) BAR LIST; Bill of materials, where all quantities, sizes, lengths and bending dimensions are shown. (CRSI) BAR MAT: An assembly of steel reinforcement composed of two or more layers of bars placed at angles to each other and se— cured together by welding or ties. (ACI ) BAR NUMBER A number (approxirrtately the bar diameter in eighths of inches) used to designate the bar size. For example: A #5 bar is approximately 5/8 inch in diameter; a #9 bar is approxinEte1y 1-1/8 inch (9/8"). Bar numbers are rolled onto the bar for easy identification. (CRSI) A number (approxima tely the reinforcing bar diameter in eighths of inches) used to designate reinforcing bar size; bar num— bers are rolled onto the bar for easy identif i ca ion. (PCI ) 03210 REINFORCING STEEL BAR SPACING: Distance between parallel .rein- forcing bars measured from center—to—center of the bars perpendicular to their longi— tudinal axes. (CRSI) BAR STOOL: (See bar chair) . (PCI) BAR SUPPORT (also "Bar chair"): A rigid de- vice used to support and/or hold reinforcing bars in proper position to prevent displace— ment before or dur ing concreting . (ACI) Devices of formed wire, plastic or concrete to support, hold and space reinforcing bars. (CRSI ) BASKET: Wire a ssembly to support and space dowel bars and expansion joints in concrete slabs on ground. (CRSI) BEAM BOLSTER: Continuous wire bar support u sed to support the bars in the bottom of beams. (CRSI) BEAM BOLSTER UPPER: Welded wire support for the upper layer of bottom bars in beams and top bars in bridge deck slabs. (CRSI) BEAM SCHEDULE: Table giving the quantity, size and rtErk number of beams; the quantity , size and mark numbers of bars and stirrups (including stirrup spacing) , and, where specified, the stirrup support bars and beam bolsters. (CRSI) BENDING SCHEDULE: A list of reinforcement prepared by the designer or detailer of a reinforced concrete structure, showing the shapes and dimensions of every bar and the number of bars required . (ACI) BENT BAR: Longitudinal reinforcement bent to pass from one face to the other of a member , to use steel efficiently for resistance of moment and diagonal tension, or for anchor— age of the bar. (ACI ) A reinforcing bar bent to a prescribed shape such as a truss bar, straight bar with hook, stirrup or column tie. (CRSI) BILLET STEEL REINFORCING BARS; Reinforcing bars rolled from steel billets in contrast to rail or axle steel. (CRSI) BOND: Holding or gripping force between re— inforcing steel and concrete. (CRSI) Adhesion of concrete to reinforcement or to other surfaces against which it is placed. (PCI) BREAK (A SPIRAL); Opening a spiral to the round shape and forcing it completely in the opposite direction so that it will re— 1iEin circular for placing. (CRSI ) ****** Result for Image/Page 6 ****** SECTION 03210 BUNDbE OF BARS: A bundle consists of one size, length or mark (bent) Of bar with the follow— ing exceptions; (I) very small quantities may be bundled together for convenience, and (2) groups of varying bar lengths or marks (bent) that will be placed adjacent be bundled together. In standard practice, weights of bundles are not less than 3, 000 pounds. See also "Lift 't . (CRSI) BUNDLED BARS: A group of not—to—exceed four parallel reinforcing bars in contact with each other and enclosed in stirrups or ties and used as a reinforcing element. (ACI ) A group of not more than four parallel rein— forcing bars in contact with each other , usually tied together. (CRSI) BUNDLING: Placing several parallel elements of reinforcement in contact with each other . (PCI ) BUTT-WELDED SPLICE: A reinforcing bar splice made by welding the butted ends. (CRSI) CAGE: rigid assembly of reinforcement ready for placing In position . (ACI ) Reinforcing bar assembly comprised of rebar and/or welded wire fabric. (PCI ) COLD DRAWN WIRE: steel wire, hot rolled billet rods and cold—drawn through a die. (CRSI) COLUMN HORSE: Wood or metal supports, used in groups of two or more, to hold main reinforc— ing in a convenient position for placing ties while prefabr icating column, beam or pile (CRSI) ca ges. COLUMN SCHEDULE: Table giving the number and size for the column, number of pieces and size of verticals, ties or spirals and any bar mark numbers regu ired. (CRSI ) COLUMN TIES: Bars bent into square, rectangu— lar, U—shaped, circular or other shapes for the purpose of holding column vertical bars laterally in place. (CRSI ) COMPRESSION BARS: Steel used to resist com— pression forces. (CRSI ) CONCRETE BLOCK BAR SUPPORTS; Precast concrete blocks, with or without tie wires, used to support bars above the subgrade or to space bars off vertical forms and above horizontal forms. (CRSI) CONCRETE COVER: The distance from the face of the concrete to the reinforcing steel, also referred to as "Fireproof , "Clearance " or "Concrete Protection " . (CRSI) The clear distance from the face of the con— crete to the reinforcing steel. (PCI) CONTACT SPLICE: A means of connecting reinforc- ing bars in which the bars are lapped and in direct con tact. (ACI ) 03210 REINFORCING STEEL A means of connecting reinforcing barq by lapping in direct contact. See also "Lap Splice" . (CRSI) CONTINUOUS HIGH CHAIRS: Welded wire bar supports consisting of a top longitudin— al supporting wire with evenly spaced legs welded thereto and used to support bars near the top of slabs . See also n Support Bars" and "Individual High Chairs" . (CRSI) COUPLER: (I) A device for connecting re— inforcing bars or prestressing tendons end to end . (2) together •-he cor lar meta- scaffc "clamp" ) . (ACI ) device for locking :ent parts of a tubu— (Also known as a CURTAIN : A single layer of vertical and horizontal bars in a wall. If a wall had a layer of reinforcement at each face, it wuld be a "double curtain " (CRSI) DEFOR>ED BAR: A reinforcing bar manufac— tured with deformations (bumps, lugs or ridges) to provide a locking anchorage with the surrounding concrete. (CRSI ) Reinforcing bar manufactured with deforma— tions (bumps, lugs or ridges) to provide a locking anchorage (bond) with the sur— rounding concrete. (PCI ) DEFORMED TIE BAR: Deformed bar used to hold two slab elements in close contact. (ACI) DOBIES : See "Concrete Block Bar Supports n (CRSI) DOWEL: A bar connecting two separately cast sections of concrete. A bar extend— ing from one concrete section into another is said to be doweled into the adj oining section. Examples : Footing dowels into a column or horizontal wall bars doweled into an adjacent wall section. (CRSI) metal pin used to fasten panel bases to cast—in—place concrete or other precast , by fitting into corresponding holes in the respective units; dowel type connections are a carry—over from stone construction and should not be used indiscriminately. (PCI) DOWEL SLEEVE: cap of light metal or card- board on one end of a dowel bar to allow free movement of an expansion joint. (CRSI) DOVEL TEMPLATE (TEMPLET) : Frame which out- lines the dimensions for setting dowel bars, on footings and columns. (CRSI) ENDO: The dimension from the end Of a bar to a point of reference axong its longitu— dinal axis; i.e., any bar is positioned in the forms transversely by "cover" or "spacing" and longitudinally by "cover" or "endo 'l (CRSI) ****** Result for Image/Page 7 ****** SECTION 03210 GRADE MARKS: A marking to identify the grade Marking rolled onto a identiky the grade of (PCI) facturing . rolled onto the bar of steel. (CRSI) reinforcing bar to steel used in manu— GRADE OF STEEL: The means by which a design engineer specifies the strength properties of the steel he requires in each part of a structure, generally using ASTM designa— tions to distinguish them. (CRSI) The means by which a design engineer speci— fies the strength properties of the steel he requires in each part of a structure, generally using ASTM (Arner ican Society for Testing and Materials) designations to distinguish than. (PCI ) HAIRPIN BARS: Bars, usually Enall sizes, bent to a hair pin shape and used for such purposes as short hooked spacer bars in columns and walls and for special dowels. (CRSI) HAIRPIN: A rebar, usually small in size, bent into the shape of an elongated "U" (PCI) HEAVY BENDING: Bar sizes *4 through #18, which are bent at not more than six points in one plane (unless classified as "Light Bending" or "Special Bending") and single radius bending . (CRSI ) HIGH CHAIR: see "Individual High Chairs" and "Continuous High Chairs" . (CRSI) HOOK: A semi—circular (180 degree) or a 90 degree turn at the free end of a bar to provide anchorage in concrete. For stirrups and column ties only, turns of either 90 degree or 135 degree are used. (CRSI) HORIZONTALS: Bars running horizontally. (CRSI) INDENTED WIRE: Wire having machine—made surface indentations intended to improve bond; depending on type of wire, may be used for either concrete reinforcement or pretensioning tendons (ACI ) INDIVIDUAL HIGH CHAIRS; A welded wire bar support used under a support bar, to provide support for top bars in slabs, joists or beams; also used to support upper mats of bars in slabs without support bars. (CRSI) IRON WORKERS : Workmen who handle and place steel and ornamental iron, including all types of reinforcing steel and bar sup— ports. Also, in the Metropolitan Area of New York City, depending upon local union jurisdiction, these wrkmen are called "Lathers" . Colloquial terms fre— quently used include "rod—setter" , "bar— setter "bar placer", etc. (CRSI) 03210 REINFORCING STEEL JACK ROD: Plain rod, usually 7/8 or I in. in diameter, with square—cut or threaded ends to support sliding forms in connec— tion with a jack. In some cases, these jack rods are also used as a portion of the vertical reinforcement required . (CRSI) JACK ROD SLEEVE: Piece of pipe which joins two jack rods for end—to—end butt splicing . (CRSI) JOIST cym1RS: Bent or welded wire supports which hold and space the two bars in the bottom of a joist. (CRSI) JOIST SCHEDULE: Table on the placing drawing giving the quantity and mark of the joists; the quantity, size, length, bending details of bars and usually the quantity of joi st chairs in each joist. (CRSI) LAP: The length by which one bar or sheet of fabric reinforcemeng overlaps another. (ACI ) Joining of two reinforcing bars by lapping them side by side; similarly the side and end overlap of sheets or rolls of welded wire fabric. Also, the length of overlap of two bars. Also referred to as lap sp 1 ice. (CRSI) LAP SPLICE: A connection of reinforcing steel nude by lapping the ends Of the bars (ACI) LAPPING (reinforcing steel) : The overlapping of reinforcing steel bars, welded wire fab— ric, or expanded metal so that there may be continuity of tensile stress in the reinforc— ing when the concrete member is subjected to flexural or tensile loading. (ACI) LIGHT BENDING: All #3 bars, all stirrups and ties, and all bars #4 through #18, which are bent at more than six points in one plane, or bars Which are bent in more than one plane (unless "Special Bending") all one plane radius bending with more than one radius in any bar (three maximum) , or a combination of radius and other type bending in one plane (radius bending being defined as all bends having a radius of 12 inches or more to in— side of bar) . (CRSI) LONGITUDINAL BAR: Any bar placed in the long dir ection of the member. (CRSI) LONGITUDINAL REINFORCEMENT: Reinforce-nent es- sentia11y parallel to the long axis of a concrete member or pavement. (ACI) MARK OUT: Indicating with keel marks on the forms, the exact location of each bar; usually done by foreman from information de— rived from the detail sheets, prior to start— ing actual placing operations in an area. (CRSI) MARKS: A series Of letters, numbers or a com— bination of both used to designate (a) the parts of a structure or (b) the identity of a bent bar. (CRSI) ****** Result for Image/Page 8 ****** SECTION 03210 MAT;. A large footing or foundation slab used to support an entire structure. Also a grid of reinforcing bars. (CRSI) A grid of straight reinforcing bars tied to— gether at each intersection. (PCI) MUCKING: Adjusting the steel during the concret— ing operation . (CRSI ) NEGATIVE REINFORCEMENT : Steel reinforcement for negative moment. (ACI) NOMINAL DIAMETER: The diameter of a plain round bar of the same weight per lineal foot as a deformed bar. (CRSI) PACHO>ETER: An electronic device used to locate and size reinforcement in hardened concrete. (PCI) PITCH: Center—to—center spacing between turns of a spiral. (CRSI) PLACING DRAWINGS: Detailed drawings *lich give the size of the bars, location, spacing and all other information required by the iron— worker. (CRSI) PLAIN BAR: A reinforcing bar without surface deformations, or one having deforma tions that do not conform to the applicable requirements. (ACI) RACKS : Metal or W oden supports for that por— tion Of a bar that extends beyond a construc— tion joint and is not already supported by existing form or normal tying to adjacent bars. (CRSI ) RADIUS BENT: Reinforcing bars bent to a radius larger than that specified for standard hooks; a bar curved to fit into circular as the horizontal bars in a silo. (CRSI) RAIL STEEL REINFORCING BARS: Deformed reinforc- ing bars rolled from selected used railroad rails. (CRSI) RE—BAR: Abbreviated term for reinforcing bars. (CRSI) REINFORC2.fENT: Metal bars, wdres, or other slen- der members which are embedded in concrete in such a manner that the metal and the concrete act together in resisting forces. (ACI) Steel bars or wires ernbedded in concrete and located in such a manner the metal and the concrete act together in resisting loads. (CRSI) REINFORCEMENT, COLD-DRAma WIRE: Steel wire made from rods that have been hot—roiled from billets, cold—drawn through a die; for con— crete reinforcement of small diameter such as in gauges not less than O. 080 in. (2 run) nor greater than O. 625 in . (16 Im) (ACI) 03210 REINFORCING STEEL REINFORCEMENT, COLD-WORKED STEEL: steel bars or wires which have been rolled, twisted or drawn at normal ambient tem— (ACT) peratures. REINFORCEMENT, DISTRIBUTION-BAR: small diameter bars, usually at right angles to the main reinforcement, intended to spread a concentrated load on a slab and to prevent cracking . (ÄCI) REINFORCEE4ENT, DOWEL-BAR: Short bars, ex- tending approximately equally into two abutting pieces of concrete, to increase the strength of the joint. (ACI) REINFORCEMENT, EXPANDED METAL FABRIC: A form of reinforcement made by slitting a rolled steel sheet and then stretching it to form a diamond—shaped mesh. (see also "Expanded metal 't) (ACI ) REINFORCEMENT, HELICAL: Steel reinforcement forming a helix. (ACI) REINF ORCEMENT, HOOP : Binders in the form of rings (other than helical) round the main reinforcement in columns and piles. (ACI ) REINFORCEMENT, LATERAL: Usually applied to the transverse hoops, links or helical reinforcement in columns. (ACI) REINFORCEMENT, SECONDARY: Reinforcement other than main reinforcement . (ACI) REINFORCEMENT, TRANSVERSE; (a) Links or helical reinforcement for columns. (b) Reinforcement at right angles to the main reinforcement. (ACI ) REINFORCEMENT, TWIN-TWISTED BAR: Two bars Of the same nominal diameter twisted together. (ACI) SAND PLATE: A flat steel plate or strip welded to the legs of bar supports for use on compacted soil (CRSI) SCHEDULE: Table on placing drawings (or elsewhere) to give size, shape and ar— rangement of similar items. see "Beam Schedule" "Column Schedule" , "Joist Schedule" , "Slab Schedule" . (CRSI) SHEAR REINFORCEMENT : Reinforcement designed to resist shear or diagonal tension stresses. (ACI) Reinforcement designed to resist shear— ing forces; usually consisting of " stir— rups" bent and located as required. (CRSI) SHRINKAGE REINFORCEMENT: Reinforcement de- signed to resist shrinkage stresses in (ACI ) concrete. ****** Result for Image/Page 9 ****** SECTION 03210 SLAB BOLSTER: Bar support with corrugated longitudinal wire and supporting legs, used to support slab bars. (CRSI) SLAB SCHEDULE: Table on the placing draw- ings giving the quantity and mark of the slabs; the number of pieces; size , length and bending details of the rein— forcement in each slab. (CRSI) SLAB SPACER: Bar support with straight longitudinal top wire and with support— ing legs spaced to match the spacing of slab bars which they support. (CRSI) SLEEVE: A tube which encloses a bar, dowel, anchor bolt, etc. (CRSI) SPECIAL BENDING: All bending to special tolerances, all radius bending in more than one plane, all multiple plane bend— ing containing one or more radius bends, and all bending for precast units. (CRSI) SPIRAL : wire. A continuously coiled bar or (CRSI) SPINL COLUMN: A column in which the ver- tical bars are enclosed within a spiral . (See Spiral ) (CRSI ) SPIRAL REINFORCEMENT: Reinforcing rod or wire suppl ied in coils and used in place of ties for columns. (PCI) Usually made of channels SPIRAL SPACERS : or angles, punched to form hooks, which are bent over the coiled spiral to main— tain it to a definite pitch. (CRSI ) SPLICE: Connection of one reinforcing bar to another by lapping, welding , mechanical couplings or other means; the lap between sheets or rolls of welded wire fabric. (CRSI) (PCI) STAGGERED SPLICES: Spl ices in bars which are not made at the sarne point. (CRSI) STANDEE: A term used in some localities to designate a special bar bent to a U— shape with 900 bent legs extending in opposite directions at right angles to the U—bend. It is used as a high chair resting upon a Ioær mat of bars and supporting an upper mat. (CRSI) STEM BARS: Bars used in the wall section of a cantilevered retaining wall or in the webs Of a box girder. When a cantilever retaining wall and its footing are con— sidered as an integral unit, the wall is often referred to as the stem Of the unit. (CRSI) STIRRUPS: Reinforcing bars used in beams for shear reinforcement; typically bent into a U—shape or box—shape and placed perpendicular to the longitudinal steel. (CRSI) A rebar bent into the form of a closed 03210 REINFORCING STEEL tie or U—shape and surrounding the ma*n re— inforcement in panels and beams for control of cracking caused by diagonal tension; the term "stirrups" is usually applied to lateral reinforcement in horizontal members, and the term ties to those in vertical members. (PCI) STORY POLE: Piece of wood or bar marked with the story height and vertical distances for spacing horizontal bars. (CRSI) STRIPS : Bands of reinforcing bars in flat slab or flat plate construction. The column strip is a quarter—panel wide each side of the column centerline and runs either way of the building, from column to column. The middle strip is half a panel in width, fill— ing in between column strips and runs para— Ilel to the column strips to fill in the cen— ter part of a panel. (CRSI) SUPPORT BARS: Rest upon individual high chairs or bar chairs to support top bars in slabs or joists, respectively. They are usually bars and may replace a like num— ber of temperature bars in slabs when prop— erly lap spl iced; also used longitudinally in beams to provide support for the tops of stirrups. Also called "Raiser Bars". (CRSI) TEMPERATURE BARS: Bars distributed throughout the concrete to minimize cracks due to tem— perature changes and concrete shrinkage. (CRSI TEMPERATURE REINFORCEMENT: Reinforcement dis- tributed throughout the concrete to minimize cracks due to temperature changes and concrete shr inkage . (PCI) TEMPIATE: A device to locate and hold dowels, to lay out bolt holes, inserts, etc. See "Dowel Teraplate" . (CRSI) THERMIT WELD: A proprietary system employing a crucible containing metallic powder which, when ignited, melts and flows between two bar ends and fuses them to form a butt— welded spl ice. (CRSI) TIE: A closed loop of small size reinforcing bars that encircle longitudinal bars in col— umns and beams. (See "stirrup") . (PCI) Reinforcing bars bent to a box—shape and used to hold longitudinal bars together in columns and beams (called "stirrup—ties 1') . (CRSI) TIE BARS: Bars at right angles and tied to main reinforcement to keep it in place; bars extending across a construction joint. (CRSI) TIE WIRE: Wire (generally No. 16, 15 or 14 gauge) used to secure intersections of rein— forcing bars for the purpose of holding them in place until concreting is completed. (CRSI) TRUSSED BARS: Bars bent up to act as both top and bottom reinforcement. (CRSI) ****** Result for Image/Page 10 ****** SECTION 03210 VERTFÄL BAR: Any bar used in an upright or (CRSI) vertical position WALL SPREADER : An accessory, usually fabricated from reinforcing bar to a n Z " or shape, used to separate and hold apart two faces or (CRSI) curta ins of reinforcement in a wall. Reinforcing bars or mesh surround— WRAPPING: ing a structural steel colurnn or beam to re— inforce concrete or plaster fireproofing. (CRSI) 03210 REINFORCING STEEL ****** Result for Image/Page 11 ****** SECTION 03230 . CHUCK: A device which locks strands into their elongated position during the pre— stressing operation . (PCI) CONCENTRIC TENDONS: Tendons following a line coincident with the gravity axis of the prestressed concrete member. (ACI) CONCORDANT TENDONS: Tendons in statically indeterminate structures which are coin— cident with the pressure line produced by the tendons; such tendons do not produce secondary moments. (ACI ) CURVATURE FRICTION: Friction resulting from bends or curves in the specified prestress— ing cable profile. (ACI ) DEAD END: In the stressing of a tendon from one end only, the end opposite that to Which stress is applied. (ACI) DEAD-END ANCHORAGE: The anchorage at that end of a tendon which is opposite the jacking end. (ACI) DEFLECTED TENDONS: Tendons which have a tra- jectory that is curved or bent with respect to the gravity axis of the concrete member. (ACI) ELONGATION: In prestressed work, the differ— ence between a strand 's initial length and its length after stressing. (PCI ) END BLOCK: An enlarged end section of a ber designed to reduce anchorage stresses to allowable values. (ACI) FINAL STRESS: In prestressed concrete, the stress which exists after substantially all losses have occurred . (ACI) See "Deflected tendons " HARPED TENDONS : (ACI ) HOYER EFFECT: In prestressed concrete, fr ic— tional forces which result frorn the tendency of the tendons to regain the diameter which they had before they were stressed. (ACI) INITIAL PRESTRESS: The prestressing stress (or force) applied to the concrete at the tirne of stressing. (ACI) INITIAL STRESSES: The stresses occurring in prestressed concrete members before any losses occur. (ACI ) JACKING DEVICE: The device used to stress the tendons for prestressed concrete; also, a device for raising a vertical slipform. (ACI) JACKING FORCE: Temporary force exerted by the device which introduces tension into prestressing tendons . (ACI ) In prestress, the temporary force exerted by the device which introduces the tension into the tendons . (PCI ) 03230 JACKING STRESS: STRESSING TENDONS The maximum stress occurring in a prestressed tendon during stressing . (ACI) LINEAR PRESTRESSING: Prestressing as applied to linear members, such as beams, columns, (ACI) etc . MULTIELEMENT PRESTRESSING: Prestressing ac- complished by stressing an assembly of sev— eral individual structural elements as a æans of producing one integrated structural member. (ACI) MULTISTAGE STRESSING: Prestressing performed in stages as the construction progresses. (ACI ) NONCONCORDANT TENDONS : In statically indeter— minate structures, tendons that are not coin— cident with the pressure line caused by the tendons . (See also "Cap cables") . (ACI) NONSIMULTANEOUS PRESTRESSING: The post- tensi oning of tendons individually rather than simultaneously. (ACI) OVERSTRETCHING: Stressing of tendons to a value higher than designed for the initial stress to (I) overcome frictional losses, (2) temporar ily overstress the steel to re— duce steel creep that occurs after anchor— age, and (3) counteract loss of prestressing force that is caused by subsequent prestress— ing of other tendons. (ACI) PARALLEL—WIRE UNIT : A post—tensioning tendon composed of a number of wires or strands which are approximately parallel. (ACI ) PARTIAL PRESTRESSING: Prestressing to a stress level such that, under design loads, tensile stresses exist in the precompressed tensile zone of the prestressed member. (ACI) PARTIAL RELEASE: Release into a prestressed concrete member of a portion Of the total prestress initially held wholly in the prestressed reinforcement. (ACI ) PRECOMPRESSED ZONE: The area of a flexural member which is compressed by the prestress— ing tendons. (ACI) PRE-POST-TENSIONING: A method of fabricating prestressed concrete in which some of the tendons are pretensioned and a portion of the tendons are post—tensioned . (ACI ) PRESTRESSING BED: The platform and abutments needed to support the forms and maintain the tendons in a stressed condition during plac— ing and curing of the concrete. (PCI) PRESTRESSED CONCRETE: Concrete in which there have been introduced internal stresses of such magnitude and distribution that the stresses resulting from loads are counter— acted to a desired degree. (PCI) ****** Result for Image/Page 12 ****** SPCTION 03230 PRETENSIONING: A method of prestressing concrete whereby the tendons are elongated, anchored while the concrete in the member is cast, and released when the concrete is strong enough to receive the stresses from the tendon through (PCI) bond. Stress applied to ltEteriaIs suffi— PROOF STRESS: cient to produce a specified permanent strain; a specific stress to which types of ten— dons are subjected in the manufacturing pro— cess as a means of reducing the deformation of anchorage, reducing the creep of steel, or in— suring that the tendon is sufficiently strong . (ACI) RELAXATION (OF STEEL): Decrease in stress in steel as a result of creep within the steel under prolonged strain; decrease in stress in steel as a result of decreased strain of the steel, such as results frcn shrinkage and creep of the concrete in a prestressed con— crete unit. (ACI) (1) The time at which the prestressed RELEASE : strands are severed prior to removing the pre— stressed units from the forms; (2) submittal of drawings; (3) stripping of precast panel . (PCI) SEQUENCE-STRESSING LOSS: In post—tensioning , the elastic loss in a stressed tendon result— ing from the shortening of the member when additional tendons are stressed. (ACI) SHEATH : An enclosure in which post—tensioning tendons are encased to prevent bonding dur— ing concrete placement. (ACI) SLIP: Movement occurring between steel rein— forcement and concrete in stressed reinforced concrete indicating anchorage breakdown. (ACI) STRAND: A prestressing tendon composed Of a number Of wires twisted about a center wire (ACI) or core. Tendon usually composed of three— or seven— wire assemblies used as reinforcenent in prestressed concrete. (PCI) STRAND CHUCK OR VICE: A device for holding a strand under tension. (PCI) STRAND GRIP : A device used to anchor strands (ACI) STRESSING END: In prestressed concrete, the end of the tendon from which the load is ap— plied when tendons are stressed fran one end only. (ACI) SWIFT: A reel or turntable on which prestress— ing tendons are placed to facilitate hand I— ing and plac (ACI) TENDON: Tensioned element, generally high— strength steel wires, strands, or bars, used to impart prestress to the concrete; in post—tensioned concrete, the complete assem— bly of prestressing steel, anchorages and sheathing, when required, is also called a tendon . (PCI) 03230 STRESSING TENDONS Steel element such as a wire, cable, bar, rod, or strand used to impart pre— stress to concrete when the element is ten s ioned. (ACI ) TENDON (BONDED): Tendon which is bonded to the concrete through grouting or other approved means, and therefore is not free to move relative to the con— crete. (PCI ) TENDON (UNBONDED) : Tendon in which the prestressing steel is permanently free to move relative to the concrete to which it is applying the prestressing forces. (PCI) TENDON PROFILE: The path or trajectory of the prestressing tendon. (ACI ) THREADED ANCHORAGE: An anchorage device which is provided with threads to faci— litate attaching the jacking device and to effect the anchorage. (ACI) TRAJECTORY OF PRESTRESSING FORCE: The path along which the prestress is effec— tive in a structure or member; it is coincident with the center of gravity of the tendons for simple flexural mem— bers and statically indeterminate mem— bers which are prestressed with concor— dant tendons, but is not coincident with the center of gravity of the tendons of a statically indeterminate structure which is prestressed with noncorcordant tendons . (ACI ) TRANSFER: The act of transferring the stress in prestressing tendons from the jacks or pretensioning bed to thc concrete mem— ber. (ACI) TRANSFER BOND: In pretensioning, the bond stress resulting from the transfer of stress from the tendon to the concrete . (ACI ) TRANSFER STRENGTH: The concrete strength required before stress is transferred from the stressing mechanism to the con— (ACI) crete. TRANSMISSION LENGTH; Th.e distance at the end of a pretensioned tendon necessary for the bond stress to develop the maxi— mum tendon stress; sometimes called "Transfer length" . (ACI) UNBONDED MEMBER: Post-tensioned, pre- stressed concrete element in which ten— sioning force is applied against end anchorages only, tendons being free to move within the element. (ACI) UNBONDED POST-TENSIONING: Post—tensioning in which the tendons are not grouted after stressing. (ACI) UNBONDED TENDON: A tendon which is not bonded to the concrete section. (ACI) ****** Result for Image/Page 13 ****** SECTION 03230 WIRE WINDING: Application of high tensi Ie wire, tound under tension by machines, around circular concrete or shotcrete walls, domes or other tension—resisting structural components. (Act) WOBBLE COEFFICIENT: A coefficient used in de- termining the friction loss occurring in post—tensioning, which is assumed to ac— count for the secondary curvature of the tendons . (ACI) Friction caused by the unintended varia— tion of the prestressing steel sheath or duct from its specified profile. (ACI) 03230 STRESSING TENDONS ****** Result for Image/Page 14 ****** SECTION 03250 BEARING PAD: A pad, usually neoprene, which is placed between a member and its support. (PCI) BEARING PLATE: A steel- or teflon-coated plate placed between a member and its sup— (PCI) port. CAST—IN: Cast integrally with a concrete unit; not stabbed in after casting. (PCI) CAP PLATE: A steel plate anchored into the top of a precast unit used to distribute bearing stresses. (PCI ) COIL THREAD: A helical—shaped thread which fits the contour and diameter of the wire from which a coil insert is formed. This thread is fast, nonclogging, self—cleaning and damage—resistant. (PCI ) CONTROL JOINT: Formed, sawed or tooled groove in a concrete structure to regul— late the location and of cracking and separation resulting from the dimen— sional change of different parts of a structure so as to avoid the development of high stresses. (ACI) DEFORBIED STUD: A steel rod having an irreg- u lar surface texture and used for anchor— ing an angle or plate in concrete; stud is fastened to angle or plate with a special gun (stud welder) by passing a current through the stud. (PCI) EXPANSION JOINT; A separation between ad, joining parts of a concrete structure which is provided to allow snaII relative movements such as those caused by thermal changes to occur independently. (ACI) EXPANSION BOLT OR ANCHOR: An expandable de- vice made of metal inserted into a drilled hole in hardened concrete that grips con— crete by wedging action when the nut or head is rotated. (PCI) FERRULE: The nut—like portion of an insert which receives a machine bolt; it is ma— chined from bar stock. (PCI) GROOVE JOINT: A construction joint created by forming a groove in the surface of a pavement, floor slab, or wall to control random cracking . (ACI ) HARDWARE: A collective term applied to i terns used in connecting precast units or attach— ing or acconunodating adjacent materials or equipment. Hardware is normally divided into three categories: Contractor's hardware: Items to be placed on or in the structure in order to receive the precast concrete units; e. g. , anchor bolts, angles, or plates with suitable an— chor s. 03250 CONCRETE ACCESSORIES Plant hardware: Items to be embedded the concrete units thernselves, either for con— nections and precast erector's work, or for other trades, such as mechanical, plumbing, glazing, miscellaneous iron, masonry or roofing trades. Erection hardware: All loose hardware neces— sary for the installation Of the precast concrete units. (PCI) HEADED STUD: Resembl ing a threadless bolt; its use and installation are the same as a deformed stud . (PCI) INSERT : A connecting or handling device cast into precast units. Inserts are machine— or coil—threaded to receive a bolt or slotted to receive a bolt head. (PCI) LONGITUDINAL JOINT: A joint parallel to the long dimension of a structure or pavement. (ACI) REGLET : A long, narrow formed slot in concrete to receive flashing or to serve as anchorage . (CRSI) SCREED: A template to guide f inishers in leveling off the top of fresh concrete. Screeding is the operation Of rough leveling. (CRSI) SCREED CHAIRS: Supports to fix the depth of slab and to hold guides for leveling off (CRSI) concrete . SHEARHEAD: Assembled unit in the top of columns of flat slab or flat plate construc— t ion to transmit loads from slab to column (CRSI) WELD PLATE: A plate with attached anchors cast into concrete for the purpose of making a welded connection. (PCI) WATERSTOP: A thin sheet Of metal, rubber , plastic or other material inserted across a joint to obstruct the seeping of water through the joint. (ACT ) ****** Result for Image/Page 15 ****** SECTION 03350 AGGREGATE TRANSFER: A method of obtaining an exposed aggregate surface; aggregates are held in an adhesive on form liners, the liners are installed in the forms, concrete is placed and cured, and forms and liners are removed; aggregates become embedded in and bonded to the concrete to such an extent that they are transferred from the liners to the concrete . (PCI ) BUSH—HAMMER: To break the smooth surface finish of a panel with a pneumatic tool having a serrated face. (PCI ) A hammer having a serrated face, as rows of pyramidal points used to roughen or dress a surface; to finish a concrete surface by application Of a bush—harnmer. (ACI ) BUSH-HAMMER FINISH: A finish on concrete ob- tained by means of a bush—harmer. (ACI) CARBON BLACK: A finely divided amorphous carbon used to color conc rete; produced by burning natural gas in supply of air in— sufficient for complete combustion; char— acterized by a high oil absorption and a low specific gravity. (ACI) EXPOSED AGGREGATE CONCRETE: concrete with the aggregates exposed by surface treat— men t. Different degrees of exposure are defined as follows: Light exposure; Where only the surface skin Of cement and sand is removed, just suffi— cient to expose the edges of the closest coarse aggregate. Medium exposure: Where a further removal of cement and sand has caused the coarse aggregate to vis uaIIy appear approximately equal in area to the matrix. Deep exposure: Where cement and fine aggre— gates have been removed from sur face so that the coarse aggregates become the major surface feature. (PCI) EXPOSED AGGREGATE FINISH: A decorative finish for concrete v.ork achieved by re— moving, generally before the concrete has fully hardened, the outer skin of rtortar and exposing the coarse aggregate. (ACI) FACE MIX: The concrete at the exposed face of a concrete unit; used for specific ap— (PCI) pearance rea sons. GAP-GRADED CONCRETE:.Z A mix with one or a range of normal aggregate sizes eliminated and/or with a heavier concentration of cer— tain aggregate sizes over and above stan— aard gradation limits; it is used to obtain a specific exposed aggregate finish. (PCI) HARDSPOT; An area of an exposed aggregate finish which contains no coarse aggregate . (PCI ) 03350 SPECIAL CONCRETE FINISHES >ATTE FINISH: A finish free from gloss or highlights. (PCI ) MOSAIC: Srnall colored tile, glass, stone or similar material arranged to produce a decorative sur face. (PCI) PIGMENT: A coloring rtEtter, usually in the form of an insoluble fine powder. (ACI) RETARDER, SURFACE: A material used to re- tard or prevent the hardening of the cement paste on a concrete surface within a time period and to a depth to facilitate removal Of this paste after the concrete elernent is otherwise cured (a method of producing exposed aggregate finish) . (PCI ) RUBBED FINISH: A finish obtained by using an abrasive to remove surface irregularities from concrete. (See also Sack rub") (ACI) RUSTICATION ; A groove in a panel face for archit ectural appearance; also reveal . (PCI ) RUSTICATION STRIP : A strip of wood or other material attached to a form surface to pro— duce a groove or rustication in the con— (PCI) crete. REVEAL: (I) Groove in a panel face generally used to create a desired architectural ef— fect; (2) The projection of the coarse ag— gregate from the matrix after exposure. (PCI) SACKING: A cormon remedy for pits and air bubble holes in slurry (the con— sistency of thick cream) consisting of a mix— ture of sand and cement is thoroughly rubbed over the moistened area with clean burlap pads or sponge rubber floats. (PCI) SACK RUB: A finish for forrned concrete sur— faces, designed to produce even texture and fill all pits and air holes; after dampening the sur face, mortar is rubbed over surface; then, before it dries, a mixture of dry ce— ment and sand is rubbed over it with a wad of burlap or a sponge—rubbed float to re— move surplus mortar and fill voids. (ACI) SAND BLAST: A system of cutting or abrading a surface such as concrete by a stream of sand ejected from a nozzle at high speed by compressed air; often used for cleanup of horizontal construction joints or for exposure of aggregate in architectural con— crete. (ACI) system of abrading a surface such as concrete by a stream of sand, or other abrasive, ejected from a nozzle at high speed, by water and/or compressed air. (PCI) ****** Result for Image/Page 16 ****** SECTION 03360 AIR BLOW PIPE: Air jet used in shotcrete gunning to rebound or other loose material from the work area (ACI) CONCRETE, PREPLACED-AGGREGATE: concrete pro- duced by placing coarse aggregate in a form and later injecting a portland cement—sand grout, usually with admixtures, to fill the voids. (ACI) CUTTING SCREED: Sharp—edged tool used to trim shotcrete to finished outline. (See also "Rod"). (ACI) DRY-MIX SHOTCRETE: Pneumatically conveyed shotcrete in which most of the mixing water is added at the nozzle. (See also "Pneu— mat ic feed) . (ACT) FINISH COAT: Final thin coat of shotcrete preparatory to hand finishing; also ex— posed coat of plaster and stucco. (ACI) FLASH COAT: A light coat of shotcrete used to cover minor blemishes on a concrete sur— (ACI) face. GO—DEVIL: A ball Of rolled—up burlap, paper or specially fabricated device put into the pump end of a pipeline and forced through the pipe by water pressure to clean the pipeline. (ACI ) GROUTED-AGGREGATE CONCRETE: Concrete which is formed by injecting grout into previous— Iy placed coarse aggregate. (See also "Concrete; Preplaced—aggregate " ) . (ACI) GROUT SLOPE : The natural slope of fluid grout injected into preplaced—aggregate (ACI ) conc rete . GROUND WIRE: Small—gauge, high—strength steel wire used to establish line and grade as in shotcrete wrk; also called alignment wire or screed wire. (ACI) (1) Shotcrete material delivery equip— GUN : ment, usually consisting of double cham— bers under pressure; equipment with a sin— gle pressure charnber is used to some ex— (2) Pressure cylinder used to pro— tent. pel freshly mixed concrete pneumatical I y. (ACI ) GUN FINISH: Undisturbed final layer of shot— crete as applied from nozzle, without hand finishing. (ACI ) TIP: Flared shotcrete nozzle having a larger diameter at midpoint than either inlet or outlet; also designated premixing tip . (ACI) IZQENDING SLOUGH : The consistency obtained with shotcrete containing the maximum amount of water that can be used without flow or sag after placernent. (ACI) PASS: Layer of shotcrete placed in one move— ment over the field of operation. (ACT) 03360 SPECIALLY PACED CONCRETE PNEUMATICALLY APPLIED MORTAR: see "Shoqcrete" PNEUMATIC FEED: Shotcret:e del ivery equip— ment in which material is conveyed by a pressurized air stream. (ACI) POSITIVE DISPLACEMENT: wet-mix shotcrete de- livery equipment in which the material is pushed through the material hose in a solid mass by a piston or auger. (ACI ) PUMPED CONCRETE : Concrete which is transported through hose or pipe by means of a pump. (ACI ) REBOUND: sand and cement or wet shotcrete which bounces away from a surface against which shotcrete is being projected. (ACI) SAGGING: Subsidence of shotcrete material from a sloping, vertical, or overhead place— ment; also, the condition of a horizontal structural member bending downward under load . (See also "Sloughing) . (ACI ) SHOOTING : Placing of shotcrete. (See also "Gunning" ) . (ACI) SHOTCRETE : Mortar or concrete conveyed through a hose and projected at high velocity onto a surface; also known as air— blown mortar; also pneumat icaIIy appl led mortar or concrete, sprayed mortar and gunned concrete. (ACI ) SLICK LINE : End section of a pipe line used in placing concrete by pump which is irnmersed in the placed concrete and moved as the work progresses. (ACI) SLUGGING : Pulsating and intermittent flow of shotcrete material due to improper use of delivery equipment and materials. (ACI) TREMIE: A pipe or tube, having an internal diameter of at least 10 in. (250 run) , through which concrete is deposited, having at its upper end a hopper for filling and a bail by means of which the assembly can be moved by a crane. (ACI) WATER RING: Perforated manifold in nozzle of dry—mix shotcrete equipment through which water is added to the materials. (ACI) ****** Result for Image/Page 17 ****** SECTION 03370 . ADIABATIC CURING: The maintenance of adia— batic conditions in concrete or mortar during the curing period. (ACI) ATMOSPHERIC STEAM CURING: Steam curing of concrete products or cement at atmospheric pressure, usually at maximum ambient tan— perature between 100—200? (40—95C) . (ACI ) AUTOCLAVE: A pressure vessel in which an environment of steam at high pressure may be produced; used in the curing of concrete products and in the testing of hydraulic (ACI) cement. AUTOCLAVE CURING: steam curing of concrete products, sandlime brick, asbestos—cement products, hydrous calcium silicate insula— t ion products, or cement in an autoclave at maximum arnbient tenperatures generally be— tween 340 and 420 F (170 and 215 C). (ACI) AUTOCLAVE CYCLE: The time interval between the start of the temperature—rise period and the end of the blowdown period; also, a schedule of the time and tenperature— pressure conditions of per iods which rake up the cycle. (ACI) BLOWDOWN PERIOD : Time taken to reduce pres— sure in an autoclave from maximum to at— mospheric. (ACT) COTTON BATS: Cotton-filled quilts fabricated for use as a water—retaining covering in curing concrete surfaces. (ACI ) CURING : Maintenance of hurnidity and tempera— ture of freshly placed concrete during some definite period following placing, casting or finishing to assure satisfactory hydra— tion of the cementitious rnaterials and prop— er hardening of the concrete. (ACI) CURING DELAY: In steam curing of concrete products, the per iod between the completion Of placement of concrete in molds and forms or forming of masonry units by machine and the application of steam. (ACI) MAXIMUM-TEMPERATURE PERIOD: A time interval throughout which the Itaxirnum tenper ature is held constant in an autoclave or steam— curing room. (ACI ) CURING: A process that involves either liquid sealing compound (e.g. , bituminous and paraffinic emulsions , coal tar cut—backs, pigmented and non— pigmented resin suspensions, or suspen— sions of wax and drying oil) or nonliquid protective coating (e. g. , sheet plastics or waterproof paper) , both of Which types function as films to restrict evaporation of mixing water from the fresh concrete surface. (ACI) POLYETHYLENE : A thermoplastic high—molecular weight organic compound used in fomulating protective coatings or, in skeet form, as 03370 CONCRETE CURING a protective cover for concrete surfacps during the curing period, or to provide a temporary enclosure for construction opera— tions . (ACI) PRESTEAMING PERIOD: In the manufacture of concrete products, the time between molding Of a concrete product and start of the temperature—rise period. (ACI) SINGLE-STAGE CURING: Autoclave curing process in which precast concrete products are put on metal pallets for autoclaving and re— main there until stacked for delivery or yard storage. (ACI) SOAKING PERIOD: In high—pressure and low— pressure steam curing, the time dur ing which the live steam supply to the kiln or autoclave is shut off and the concrete products are exposed to the residual heat and moisture. (ACI) STEAM CURING: Curing of concrete or mortar in water vapor at atmospheric or higher pressures and at temperatures between about 100 and 420 F (30 and 215 C) . (See also "Atmospheric—pressure steam curing; Auto— clave curing; Single—stage curing; and Two—stage curing) t' . (ACI) STEAM-CURING CYCLE: The time interval between the start of the temperature—rise period and the end Of the soaking period or the cooling— off period; also a schedule Of the time and temperature of periods which make up the cyc I e. (ACI) TEMPERATURE RISE PERIOD: The time interval dur ing which the temperature of a concrete product rises at a controlled rate to the desired maximum in autoclave or atmospheric— pressure steam curing . ****** Result for Image/Page 18 ****** SECTION 03400 ABRASIVE NOSING: A nonskid retal unit which is cast into the nose of a precast stair (PCI ) pan el . ABSORPTION: The process by which Eter is absorbed; the of water absor bed under specific conditions, usually ex— pressed as a percentage of dry weight of the material. (PCI ) ABSORPTION TEST FOR CONCRETE: A test for ea rly indication of predictable æather staining (rather than durability) . ADMIXTURE: A 11EteriaI other than water , aggregates and cement used as an ingre— dient of concrete or grout to impart special characteristics. (PCI ) ADMIXTURE, AIR ENTRAINING: A material added to the concrete for the purpose of entraining minute bubbles of air in the concrete during mixing and thus improv— ing the durability of concrete exposed to cyclical freezing and thawing in the presence of rroisture. A FRAME: An A—shaped frame used to support panels on flat bed trucks during shipping . (PCI) AGGREGATE: Naturally occurring, processed or manufactured, inorganic particles which are mixed with portland cement and water to produce concrete; norrnaIIy com— prises 60 to 80 percent of the total vol— (PCI) ume of concrete. AGGREGATE, COARSE: Aggregates with particle sizes greater than about 1/4 inch. (PCI ) AGGREGATE, FINE: Natural or ltEnufactured sand with particle sizes snaller than about 1/4 inch. (PCI) AGGREGATE, STRUCTURAL LIGHTWEIGHT: Aggregate having a dry, loose weight of 70 PCF (pounds (PCI ) per cubic foot) or less. AGGREGATE TRANSFER: A metYDd of obtaining an exposed aggregate surface; aggregates are held in an adhesive on form liners, the liners are installed in the forms, concrete is placed and cured and forms and liners are removed; aggregates become embedded in and bonded to the concrete to such an ex— tent that they are transferred from liners to the concrete. (PCI) AIRCRAFT CABLE: Multistrand steel cable, in loop form, cast in precast panels for handling purposes; cable is nore flexible than pr estressing s trand . (PCI ) AIR ENTAINMENT: An increase in the unount of air in a concrete mix through the use of an air—entraining admixture (see adnixture air entraining) ; air entrained concrete displays increased workability and cohe— siveness. 03400 PRECAST CONCRETE AIR POCKET: Pits (entrapped air or water bubbles) in the form faces of a panel caused by improper consolidation or inade— (PCI) quate draft. ALIGN}ENT FACE: Pace of a wall panel which is to be set in alignment with the face (PCI) of adjacent panels. ALTERNATE: A method or material to be used in place of that originally shown. (PCI ) AMBIENT TEMPEmTURE: vunperature of the sur- rounding air and of the forms into which concrete i.s to be cast. (PCI) (I) Headed studs, deformed studs, ANCHOR: straps, rebar, etc., welded to steel angles or plates and embedded in concrete for use (2) Any item cast as part of a connection. into or pre—affixed •to the structure for the purpose of receiving a connection. (PCI ) In prestressed concrete, to lock the stressed tendon in posi tion so that it will retain its stressed condition; in precast concrete con— struction, to attach the precast units to the building frame; in slabs on grade or walls, to fasten to rock or adjacent struc— tures to prevent movement of the slab or wall with respect to the foundation, adjacent structure, or rock. (ACI) In post—tensioning, a device used ANCHORAGE: to anchor the tendon to the concrete member; in pretensioning, a device used to anchor the tendon during hardening of the concrete; in precast concrete construction, the de— vices for attaching precast units to the building frame; in slab or wall construction, the device used to anchor the slab or wall to the foundation, rock or adjacent struc— (ACI ) ture . ANCHORAGE DEFORMATION OR SLIP: The loss of elongation or stress in the tendons of pre— stressed concrete due to the deformation Of the anchorage or slippage of the tendons in the anchorage device when the prestress— ing force is transferred from the jack to the anchorage device. (ACI) In post—tensioning, the region ANCHORAGE ZONE : adjacent the anchorage subjected to secondary stresses resulting from the distribution of the prestressing force; in pretensioning, the region in which the transfer bond stress— es are developed. (AC I) ANGIE IRON: A steel section consisting of two legs at an angle (which is almost in— variably a right angle) . (PCI ) APPROVAL: Acceptance of the Precaster s draw— ings by the Architect, Engineer of Record and General Contractor indicating that all bui Iding conditions and dimensions shown are correct and final. (PCI) ****** Result for Image/Page 19 ****** SECTION 03400 ARCH*TECTURAL PRECAST CONCRETE: Any precast con- crete unit of special or occasionally standard shape that through application or finish, shape, color or texture contributes to the architec— tural form and finished effect Of the struc— ture; units may be structural or decorative, and may be conventionally reinforced or pre— (PCI) stressed. ARC WELDING: A process by which pieces of steel to be joined are by an arc formed between an electrode and the steel; as the electrode melts, it supplies weld ia1 which fuses the pieces Of steel together. (PCI) AREA OF STEEL: Cross—sectional area of reinf orc— ing bars required for a given concrete section. (PCI) Shape edge or ridge formed by two sur— ARRIS : (PCI) faces meeting at an angle. ASSEMBLY: A set of parts arranged into one unit. (PCI) AXIAL LOAD: A load applied on the axial center of an element. (PCI) BACK SPAN: The distance between the supports (PCI) of a cantilevered member. BACKUP MATERIAL: Material used to limit the depth of sealant in panel joints. (PCI ) BACKUP MIX; The concrete cast into the mold as a filler behind a thin layer of the nor e expensive face mix . (PCI) BAGTIE: Thin gauge wire ties (generally NO. 16, 15 or 14 gauge) used to fasten rein— forcing bars together at intersections. (PCI) BALANCE POINT: (See center of gravity) . BAR CHAIR: A noncorrosive, rigid device used to support and/or hold reinforcing bars at a given distance from the form face before and during concreting. (PCI) BAR JOIST: A lightæight steel truss for sup— porting floors and roofs. (PCI) BAR NUMBER: A number (approxinEte1y rein— forcing bar diameter in eighths of inches ) used to designate reinforcing bar size; bar numbers are rolled onto the bar for easy iden— tif ication . (PCI) BAR STOOL: (See bar chair) . BASE LINE: The bottom re ference point of a build— ing which serves as a basis for neasurement and/ or dimensions (.PCI) BASE PLATE: A steel plate anchored to the bottom of a precast unit for the purpose of fastening (PCI ) it to the foundation BATTER: (See draft) . (PCI) BATTERY MOLD: A ser Ies of reusable casting slots used to manufacture panels in a vertical 03400 PRECAST CONCRETE position, thus reducing reinforcing re— quirements and imparting a smooth form finish to both faces. (PCI) BAY: Square or rectangular areas, usual— Iy in a uniform grouping which are con— tained between adjacent columns, beams and/or walls. (PCI ) BEAM: A horizontal structural member carry— ing loads frorn a floor or roof system (which induce bending) and usually span— ning between columns, girders, piers or walls. BEAM POCKET: Opening in a vertical mem— (PCI) ber in which a beam is to rest. BEAR: To transfer vertical load to another member. (PCI) BEARING AREA. The surface in square inch- es, which comes in contact with a verti— (PCI) cal load transferring member. BEARING PAD: The surface in square inches, which is placed between a member and its support. (PCI) BEARING PLATE: A steel-or teflon-coated plate placed between a member and its support. (PCI ) BELT COURSE: A flat, horizontal panel which bands the perimeter of a building marking a division in the wall plane. (PCI ) BENCH mRK: A datum point, the elevation of which is known, from which differences in elevation are determined. (PCI) BENT: For analysis purposes , the struc— tural cross—section through a bay of a building . (PCI) BILL OF FATERIALS: Material list for in- dividual project. (PCI) BITUMINOUS PAINT: Paint ItEde from bitu- minous coal by—products used to prevent corrosion of steel; applied after all welding is completed. (PCI ) BLEED HOLE; A hole in a plate or angle Which is provided solely to release entrapped air or water dur ing concrete placing operations. (PCI ) BLEEDING; A form of segregation in which some of the water in a mix rises to the surface of freshly placed concrete; al— so knovm as water gain. (PCI) BLOCKING: The shims required to level and/or plumb a unit in its proper posi— tion. (PCI) BLOCKING POINTS; Tw predetermined loca- tions at which a panel is to be sup— ported during storage and/or Shipping to minimize bending moments. (PCI) ****** Result for Image/Page 20 ****** SECTION 03400 BLOCKOU'T: To form a hole or reduce the height or width of a panel by affixing material to the form (space within a form in which concrete is not to be placed) . (PCI) BLOCK BEAM: A flexural member composed of individual blocks which are joined to— (ACI gether by prestressing . BLOWHOLE: Approximately 1/2 inch diameter cavities in the fon-n face of a panel caus— ed by an adhering air or water bubble not displaced dur ing consolidation (see air (PCI) pocket) . BOND: Adhesion of concrete to reinforce— ment or to other surfaces against which it is placed. (PCI) BOND BEAM: A horizontal reinforced c on— (PCI) crete masonry . BONDED MEMBER : A prestressed concrete member in which the tendons are bonded to the concrete either directly or (ACI ) through grouting. BONDED POST-TENSIONING: Post-tensioned con struction in which the annular spaces around the tendons are grouted after stressing, thereby bonding the tendon to the concrete section . (ACI) BONDED TENDON ; A prestressing tendon wh ich is bonded to the concrete either directly or through grouting. (ACI ) BOND BREAKER: A substance placed on a ma— terial to prevent it from bonding to the concrete or between a face Irater lal such as natural stone and the conc rete back up. BONDING AGENT: A substance used to increase the bond between an existing piece of con— crete and a subsequent applica tion of con— crete such as a patch. (PCI) BOWING: The deflection Of a vertical panel in a single plane. (PCI) BREAK LINE: Lines used to increase or de— crease a large item or section. (PCI ) BRIDGING: Braces between and pe rpendicular to steel fl oor and roof members which provide stress distribution . (PCI ) (PCI ) See blowhole. BUGHOLE : BUILDING CODE: Laws or regulations set up by building departments of cities, states and Federal Government for uniformity in con— struction, design and building practices. (PCI) BULKHEAD: A vertical partition in the form blocking fresh concrete from a section of the form; divides a continuous casting bed into given unit lengths. (PCI) 03400 PRECAST CONCRETE BUNDLING: Placing several parallel elements of reinforcement in contact with each •other. (PCI) BURR: (I) To disfigure the threads of a bolt by stroking with a screwdr iver or other tool . (2) Unwanted uneven proj ections on the edge (PCI ) of a precast panel. BUSH—HAMMER: To break the smooth surface fin— i sh of a panel with a pneumatic tool hav— ing a serrated face. (PCI) Service or æterial supplied and/ BY OTHERS: or installed by someone other than the pre— (PCI) cast manufacturer. CADMIUM PLATED: Electroplated with noncorro— sive cadmium. (PCI) CAGE: Reinforcing bar assembly comprised of (PCI) rebar and/or welded wire fabric. CALCULATIONS: Neat, concise numerical jus- tification for reinforcement, panel sizing , connections, etc. , prepared by a structural engineer . (PCI) CALL OUT: A note on a drawing with a leader to the feature (PCI ) (I) The upward deflection which oc— CAMBER: curs in prestressed concrete elements due to the net bending resulting from stressing forces and ight. It specif icaIIy does not include dimensional inaccuracies due to errors in manufacture, improper bearings, or other deficiencies in cons— truction; (2) a built—in upward curvature in some forms for precast concrete, other than prestressed, to avoid deflection un — der load to below a defined line of finish— ed product. (PCI ) CANT : A triangular—shaped ma terial used to eliminate a sharp right angle in roof mem— branes at a vertical parapet . (PCI ) CANTILEVER: The pr ojection of a member be— pnd its support. (PCI) CAP PLATE: A steel plate anchored into the top of a precast unit used to distribute bearing stresses. (PCI) CAST: To place concrete (in plastic state) into a form. (PCI ) CAST—IN: Cast integrally with a concrete unit; not stabbed in after casting. (PCI) CAST—IN—PLACE : Concrete which is placed in the field. (PCI) CAST STONE: Precast concrete whose finish resembles that OE cut or polished stone . (PCI) Concrete or mortar cast into blocks or small slabs in special molds so as to resem- ble natural building stone. ****** Result for Image/Page 21 ****** SECTION 03400 CAULKING: An elastorreric sealant used to fill panel joints thus sealing a building from the elements . (PCI) CEBENT, PORTLAND : A dry binding substance which when combined with water and aggre— gate forms concrete . (PCI) CENTER LINES: Broken lines indicating the distance to the center of an obj ect from (PCI) the edge. CENTER OF GRAVITY; The point from which, if suspended, a panel will hang perfectly plurnb. (PCI) CHAMFER: A beveled corner or edge which is formed in concrete work by placing a three—cornered piece of wood (cant str ip or skew back) in the form corner . (pcl) CHAMFER STRIP: Triangular or curved insert placed in inside corner of form to produce rounded or beveled corner; also called fillet, cant strip, skew back. (PCI) CnNNEL: A precast unit ha ving the shape of an open rectangle. (PCI) (I) A vertical space within a build— CEASE; ing for ducts, pipes or wires; (2) A long groove or recess formed or cut in panel . (PCI) CHERT: Unsound aggregates which are subject to considerable change in volume and result in surface pop—outs (PCI ) CHOCKER: A chain or cable sling hitch for handling or lashing down precast the greater the load the tighter the (PCI ) . ANCHOR: A type of expansion bolt. (PCI) can used units; grip. CLEARANCE : The distance between two sur— faces . (PCI) CLEAR SPAN: The distance between the in side edges of the bearing surfaces of sup— porting member s . (PCI ) CLEVIS : A U—shaped piece of metal with holes in each end through *lich a pin is placed. (PCI ) CLIP ANGLE: A noncontinuous steel angle used for fastening precast units. (PCI ) COIL THREAD: A helical—shaped thread which fits the contour and diameter of the wire from which a coil insert is formed. Thi s thread is fast, nonclogging, sel f—cleaning and damage—resistant. (PCI) COLD JOINT: A joint necessitated by several casting stages but designed and executed to allow the separate components to appear and perform as one homogeneous unit; term only applies when the first casting is al— lowed to harden prior to placing the second. (PCI) 03400 PRECAST CONCRETE COLUMN: An element used primarily to support axial compressive loads and with a height at least three times its smallest lateral dimension . (PCI ) COLUMN COVER: A precast panel which covers one or more sides of a column which otherwise be exposed . (PCI ) COLUMN LINE: A plan reference line which is usually the centerline or exterior face Of a column as determined by the Architect. (PCI ) COME *LONG: A chain—or cable—type erection device used to bring a panel into the build— ing once the base is set and the crane has been released. (PCI) COMPOSITE CONSTRUCTION: A type of construc- t ion wherein the floor slab is fastened to the beams in such a manner that they act together as a more efficient member in carry— ing live loads. (PCI) COMPRESSION : A force which wrks to compress, compact and shorten (PCI) COMPRESSIVE STRENGTH; The measured resistance of a concrete specimen to axial loading ex— pressed as pounds per square inch (PSI) of cross—sectional area. The Inaximum compres— sive stress which concrete, or grout is capable of sustaining. (PCI) CONCRETE : A mixture of port land cement, fine aggregate, coarse aggregate and water. (PCI) CONCRETE, STRUCTURAL LIGHTWEIGHT: Concrete that has a 28—day compressive strength in excess of 2, 500 PSI and an air—dry unit weight of less than 115 PCF: a lightweight concrete without natural sand is termed al I—lightweight concrete and lightweight concrete in which all fine aggregate con— sists of normal weight sand is termed sand—lightweight concrete. (PCI ) CONCRETE COVER: The clear distance from the face of the concrete to the reinforc ing steel . (PCI ) CONNECTIONS: Devices for the attachment of precast units to each other or to the build— ing structure. (PCI ) CONSISTENCY: The degree of plasticity of fresh concrete; the normal measure of con— sistency is slump. (PCI) CONSOLIDATION: The use of hand tools, vibra— tors or finishing machines during the cast— ing process to eliminate voids, other than entrained air, and to provide a dense con— crete, good bond with reinforcement, and a snooth surface. (PCI) CONTINUOUS GRADED MIX: A concrete mix that contains all the sizes of aggregates (be— low a given maximum) in amounts which en— sure an optimum density of the mix. (PCI) ****** Result for Image/Page 22 ****** SECTION 03400 CONTRACT DOCUBENTS: Architectural drawings, struc- ttÆa1 drawings, specifications, addenda, etc. , from which proj ects are bid and precast drawings are prepared. (PCI ) COPE: TO cut away a portion of one member to pro— (PCI) vide clearance for another mernber. COPING: A panel which forms top of a and seals it from the elements . (PCI) CORBEL: Steel or reinforced concrete bracket which protrudes from a column or panel to provide support for another liernber or to take support from an adjacent part of structure. (PCI) CORE DRILL: To cut holes in concrete with a cy— lindrical bit. (PCI) CORNICE: Panel which fits under a ceiling or projecting roof. (PCI) COURSING: Module which coincides with the even vertical spacing of brick or block. (PCI) (PCI) COVERMETER: see pachometer. CR.AZING: A network of fine cracks in random di— rections breaking the exposed face of a panel into areas of from 1/4 inch to 3 inches across. Some probable causes are rich cement mix, too early stripping, and inadequate curing . (PCI ) CREEP The long—term nonelastic shortening of concrete in compression under sustained load. (PCI) CROSS HATCH: Lines drawn closely together, gen— erally at an angle of 450, to denote a sec— tional cut. (PCI ) CRUST: A thin layer of dried cement which forms on top surface of a panel as of additional water being added during ing. (PCI) CULL: A precast unit which is discarded (PCI) sons of imperfection . CURING: The maintenance Of humidity and ture of freshly placed concrete during a result Plac— for ræ— tempera— some definite period following placing, casting, or finishing to assure satisfactory hydration of the cementitious materials and proper harden— ing of the concrete; wrpre the curing ternpera— ture remains in the nornzl environment range (generally between 55F and 90F) use the term normal curing; where the curing tenperature is increased to a higher range (generally between 90F and 150F) use the terrn accelerated curing. (PCI) CURTAIN VALL: precast panels which when in place may form window frames and inter ior/ exterior wall construction, but support no loads from building . (PCI) CUT SEEET: small drawings, usually 8-1/2 in- ches x II inches, showing deta i Is of indi— vid uaI assemblies or panel conditions. (PCI) 03400 PRECAST CONCRETE DEFLECTION: The distance a structural member moves from its normal position when subjected to a load. DEFORMATION: A change of dimension or shape in a body resulting from external loading. (PCI) DEFORMED BAR: Reinforcing bar manufac- tured with deformations (bumps, lugs or ridges) to provide a locking anchorage (bond) with the surrounding concrete. (PCI ) DEFORMED STUD: A steel rod having an irregular surface texture and used for anchoring an angle or plate in con— concrete i stud is fastened €0 angle or plate with a special gun (stud welder) by passing a current through the stud. (PCI) DETAIL: An enlarged drawing of an area which be difficult to understand at its previous scale. (PCI) DIMENSION LINE: Fine lines placed out- side the •view or- Object to indicate measured distance. (PCI) DOVETAIL ANCHOR: A tenon consisting of a flat piece of light—gauge metal. (PCI) DOVETAIL SLOT: A mortise consisting of a preformed slot. (PCI) DOWEL: A metal pin used to fasten panel bases to cast—in—place concrete or other precast, by fitting into corres— ponding holes in the respective units; dowel type connections are a carry— over from stone construction and should not be used indiscriminately (PCI) DRAFT: The slope of concrete surface in relation to the direction in which the precast element is withdrawn from the mold; it is provided to facilitate stripping with a minimum of mold break— down . (PCI) DRAW: See draft. (PCI) DRIP : A projecting fin or groove at the outer edge of a sill, projecting hori— zontal wall element or soffit, designed to interrupt the flow of rainwater downward over the wall or inward across the soffit; drips are normally used only on units having a smooth or lightly exposed finish. (PCI) DRY—PACK: Hand grouting with a very dry mix; the grout is tamped into the joint. (PCI) DUCTILITY: The property of a material to stretch or "give a little" when over— loaded rather than rupture. (PCI ) ****** Result for Image/Page 23 ****** SECTION 03400 DUNNAGE: Materials used for keeping con— crete elements frqn touching each other or other materials during storage and trans— por tation. (PCI ) DURABILITY: The ability of concrete to re- sist weathering action, chemical attack and abrasion . (PCI) DUROMETER: The ind ication of hardness of a neoprene pads) ; higher material (i.e., numbers indicate increased hardness. (PCI ) ECCENTRICITY: The distance between cen— ter of a load and the center of its sup— port. EFFECTIVE LENGTH: The length used for de- sign of compression members. (PCI) EFFLORESCENCE: A crystalline deposit of soluble salts, usually white in color, appearing on the surface of concrete; salts are carried in solution to the sur— face of the concrete where carbonation and evaporation take place; incidence cf eff— lorescence is largely regulated by permea— bility and texture of the concrete sur— face; some probable causes Of efflores— cence are high water cement ratio, poor release agent applica tion and nonuniform curing; dense concrete with low absorption is less susceptible to this condition. (PCI) (1) The distance (above (+) posi— ELEVATION : tive, below (—) negative) from any point to the established datum; (2) Drawing of front, sides or rear face of a building in a vertical plane, usually 11Bde as though the observer were looking straight at it. (PCI ) ELONGATION: In prestressed wrk, the d if fer— ence between a strand 's initial length and its length after stressing. (PCI ) END CLOSURE: A precast unit which fits be— tween- the • stems of a prestressed slab form— ing a diaphragm or wall closure. (PCI ) END RAIL: That portion of a form which dic— tates the top and bottom of a panel. (PCI) ENGINEER OF RECORD: Engineer who creates ori- ginal building design and is responsible for the design. (PCI) ENVELOPE MOLD: A box mold where all sides remain in place during the entire cast— ing and str ipping cycle. ERECTION : The placing of precast units into their respective positions in the struc— tur e . (PCI ) ERECTION MARX; An identification mark or number pla ced on the end of each member to aid in the erection of the structure . (PCI) EXPANDED METAL: A light gauge flat retal with large holes occurring in regular (PCI ) pattern . 03400 PRECAST CONCRETE EXPANSION BOLT OR ANCHOR: An expandable de- vice made of metal inserted into a drilled hole in hardened concrete that grips con— crete by wedging action when the nut or head is rotated. (PCI) EXPOSED AGGREGATE CONCRETE: concrete with the aggregates exposed by surface treatment. Dif ferent degrees of exposure are defined as follows: Light exposure——where only the surface skin of cement and sand is removed, just suffi— cient to expose the edges of the closest coarse aggregate. Medium exposure—where a further removal of cernent and sand has caused the coarse aggre— gate to visually appear approximately equal in area to the matrix. Deep cement and fine aggre— gates have been removed from the surface so that the coarse aggregates become the major surface feature. (PCI) EXTENSION LINE: A line used to indicate the extremities of a feature requiring a dimen— s ion. (PCI) FABRICATION : Actual work on reinforcing bars or hardware such as cutting , bending and assembly. (PCI) FACADE: Face or front elevation of a building. (PCI) (PCI ) FACE: The surface Of a panel. FACE MIX: The concrete at the exposed face of a concrete unit; used for speci fic appear— (PCI) ance reasons . Scoring on the face of a precast FALSE JOINT: unit; used for aesthetic or weathering pur— poses änd normally made to simulate an actual join g . (PCI ) FASCIA: The outside horizontal panel on the edge of a roof or overhang. (PCI) FATIGUE: Weakening due to repeated cycles of (PCI) stre ss. FENESTRATION: The design and placing of win- dows in a building. (PCI) The nut—like portion of an insert FERRULE : which receives a machine bolt; it is ma— chi ned from bar stock. (PCI) FIELD: Job site. (PCI) FILLER BLOCK: (see end closure) . (PCI ) FILLET: A triangular—shaped weld along the interior corner of two steel members that are at right angles. (PCI) FIN: A projecting vertical nib. (PCI ) ****** Result for Image/Page 24 ****** SECTION 03400 FINENESS MODULUS: An index of f ineness or coarse— ness of an aggregate sarnple; an empirical factor determined by adding total percentages of an ag— gregate sample retained on each of a specified ser ies of sieves, and dividing the sum by 100. (PCI) Small aggregates such as sand. (PCI) FINES: FINGER TIGHT: Tightened until all rnaterials æke firm contact; then loosened slightly. (PCI) FINISH: Treatment or texture given to concrete surfaces. FINISH MARK: A symbol used to indicate the sur— face to be finished as specified by the mix code or area exposed to view. (PCI) FIREPROOFING: Concrete used to surround exposed structural steel members for insulation pur— poses, thus improving the building's fire resis— (PCI) tance . FIRE RATING: The comparative resistance of a ma— ter i al to failure, as stated in hours, *aen sub— jected to standard fire test. (PCI) FIRE—STOP: A tight closure of a concealed space with incombustible mater i al to prevent the spreading of a fire. (PCI) FLAG: TO make note of a change or condition on a drawing. (PCI) (1) The horizontal portion of a preca st T slab. (2) The proj ecting edges Of a steel (PCI) beam. FLASHING: Ma terial used to ma ke an exposed inter— section weathertight; materials commonly used are aluminum, sheet metal and copper. (PCI ) FLASHING REGLET OR SLOT: continuous slot cast into a precast panel to receive flashing. (PCI) Bend ing . (PCI ) FLEXURE : Sur faces in the same plane. FLUSH: (PCI) FOOTING: The spread founda tion base of a wall or column; generally somewhat wider than the foundation wall. (PCI) FORM: A ta•nporary recept:acle which receives con— crete and dictates a unit s shape. It can be made of wood or steel, but requires no pat tern or positive. (PCI) FORM LINER: Molded sheet which when affixed to a form gives the panel a special fin i sh treat— men t; liners are Irede of rubber, plastic, wood, etc. FORM RELEASE AGENT: A substance applied to the forms for the purpose of preventing bond be— tween the form and the concrete cast in it. (PCI) FOUNDATION : Build ing substructure supported by ear th. (PCI) 03400 PRECAST CONCRETE FROST LINE: The distance below grade which ground will not freeze; locality dictates the exact dimension, so check local codes. (PCI) FURRING: A grid of wooden slats cast into or attached to the back of a panel for the purpose of receiving nai led inter ior wall construction. (PCI) GAUGE: A standard scale of measurement for wire diameter and metal thickness. Larger numbers indicate increased thick— (PCI) ness. GALVANIZE: To coat with rust—resistant zinc by spraying, dipping or electro— lytic disposition. (PCI) GAP-GRADED CONCRETE: A mix with one or a range of normal aggregate sizes elim— ina ted and/or with a heavier concentra— tion of certain aggregate sizes over and above standard gradation limits; it is used to obtain a specific exposed aggregate finish. (PCI ) GAP SPACE : The distance between the structure and the back of the panels. (PCI ) GIRDER: A large, horizon tal structural member used to support the ends of joists and beams or to carry walls over open— ing s . (PCI) GIRT: A horizontal member used to provide wind stability to the structure. (PCI) GRADATION: The sizing of granular ma teri— al s . For concrete materials, usually expressed in terms of cumulative per— centages larger or smal ler than each of a séries of sieve openings or the percent— ages between certain ranges of sieve openings . (PCI) GRADE: Reference elevation at top of soil. (PCI) GRADE BEAM: Low foundation wall or beam usually at ground level, which provides support for the walls of a building . (PCI ) GRADE MARKS: Marking rolled onto a rein— forcing bar to identify the grade of steel used in manufactur ing . (PCI) GRADE OF STEEL: The means by which a de- sign engineer specifies the strength properties of the steel he requires in each part of a structure, generally using ASTM (American society for Testing and Materials) designations to distinguish them. (PCI) GRID LINES: Reference lines used on draw— ings; these lines representing the arch— itectural design grid and often coincide with centerline and/or face of column. (PCI ) ****** Result for Image/Page 25 ****** SECTION 03400 GROUT : A mortar type mixture which is hand— packed or applied under pressure in such a consi stency as to ensure cmplete filling of all voids. The usual proportions of a grout mix are one (I) part of cement to three (3) parts of vell—graded sand by we ight with water con tent adj usted so that a 11B ss of grout squeezed in the hand re— (PCI ) tains its shape. GUSSET : A triangular piece used to stiffen the angular meeting of two or more a-embers (PCI ) in a framework. HAIRLINE CRACK: A crack which although visi— ble to the eye is not measurable by ordin— (PCI) ary means. HAIRPIN: A rebar, usually s•na11 in size, bent into the shape of an elongated U. (PCI) Normal weight concrete HARDROCK CONCRETE : with an approximate ight of 150 PCP. (PCI) HARDSPOT: An area of an exposed aggregate finish which contains no coarse aggre— (PCI ) gate. HARDWARE: A collective term applied to items used in connecting precast units or attaching or accommodating adjacent Hardware is materials or equipment. normally divided into three categor ies: Contractor's hardware——items to be placed on or in the structure in order to receive the precast concrete units; e.g., anchor bolts, angles or plates with suitable anchors. Plant to be anbedded in the concrete units thanselves, either for connections and precast erector's wrk, or for Other trades, such as mechanical , plumbing, glazing, miscellaneous iron , masonry or roofing trades. Erection loose hardware neces— sary for the installation of the precast (PCI) concrete units. See corbel . HAUNCH : HEAD: The portion of a panel which fomns the top of a window or door opening. (PCI) HEADED STUD: Resembl ing a threadless bo It; its use and installation are the same as (PCI) a deformed stud . }EADER: A cross member in a series of precast units provided to support one end of the members it interrupts. (PCI) HIDDEN LINES: Lines behind or beyond the drawn object not seen from the exter ior (PCI) surface. 03400 PRECAST CONCRETE HIGH EARLY : A type of concrete which qgickly attain s a high compressive strength. This concrete is Nde with Type 111 cement. (PCI) HOLLOW CORE: Extruded pre stressed slabs vary— ing in thickness from 4 to 12 inches having rollow interior cores to reduce we ight. (PCI) HONEYCOMB: A coarse stony concrete sur face with voids lacking in fines; some probable causes are congested reinforcement, narrow section, insufficient fines, loss of mortar , (PCI) and inadequate consolidation. HOOK ON AND/OR HOOK OFF: The act of placing or rernoving chokers or sl ings on or off a member and connecting or disconnecting the (PCI ) crane hook. HOSE BIB: A hose or faucet connection usually on the exterior of a building at sill height requiring a hole in the precast element. (PCI) HYDRATION: The chemical process which takes place between cement and water resulting in (PCI ) hardened concrete. I BEAM: Rolled steel having a cross—section the s.LEpe of an I with a somewhat exaggerated (PCI) top and bottom hor izontal stroke. IMPACT: A sudden increase in gravity load exerted at stripping or handling which must be cons idered in handling design. (PCI ) IMPACT TESTING; A testing device which mea— sures concrete strength by applying a mea— surable impact force on the concrete. (PCI) INSERT : A connecting or handling device cast Inserts are rnachine— or into precast units. coil—threaded to receive a bolt or slotted (PCI ) to receive a bolt head. (PCI ) INSITÜ: cast-in-place. INSTRUIÆNT: Transit or level. INTERFACE : The plane between two adjacent surfaces. (PCI) In prestress, the ternporary JACKING FORCE: force exerted by the device which intro— duces the tension into the tendons. (PCI) JAMB: The vertical sides of a window or door opening . (PCI) JIG: A tanplate to align parts of an assembly, usually for pre—assembl ing reinforcing steel cages with a minimum of measurement and con— sistent accuracy from one cage to the next. (PCI ) JOG: Refers to a shift in the alignment of the edge of a panel. (PCI) JOINT: The space between two adjacent erected (PCI) panels. ****** Result for Image/Page 26 ****** SECTION 03400 JOI*: A horizontal member in the framing of a floor or roof. These lightweight units are closely spaced and bear on beams or wails. (PCI) KERF: To rtzke a cut or notch In a member trans— versely along the underside in order to curve it; also a cut or notch in a member such as a rustication strip, to avoid darnage from swel— ling of the wood and permit easier ranoval . (PCI) A continuous or sgnicontinuous slot in concrete to receive grout, leveling blocks or dowels. KEY PLAN; A separate drawing showing a P/C proj— ect in plan and used as a cornmon reference for (PCI) all drawings . (PCI ) KIP: I, 000 pounds. LAITANCE: Residue of weak and nondurable rtEteri— al consisting of cement, aggregate, fi_nes or inpurities brought to the sur face of overwet concrete by the bleeding water . (PCI) LALLY COLUl.m: The trade name for a cylindrical steel colurnn filled with concrete and used as a vertical support. (PCI) IAP : The distance tw converging menbers over— run one another. (PCI) LEADER LINE: Fine lines wi th an arrowhead touch— ing the edge of the surface referring to a note or dimension . (EC I) LEVEL: An instrument used for mea suring heights of land or other objects above a plane of ref— eren ce. (PCI ) LIFT: The quantity of concrete placed in one operation; or a layer of concrete. (PCI) LIFTING DEVICE: An assembly used in handling or erection of precast panels. LIFTING FRAME (OR BEAM) : A rigging device de- signed to provide or more lifting points of a precast concrete elanent with predictable load distribution and pre—arranged direction of pulling force during lifting, (PCI) LIFT POINT: Predetermined points from whiéh a panel is to be lifted. (PCI) LINTEL : A horizontal structural member spanning a wall opening at its head to support the m II above the opening. (PCI ) LOAD BEARING: Supporting the dead and I load of other members . (PCI ) Precast units which LOAD-BEARING PRECAST : form an integral part of the ture and which axe essential (PCI) LONGITUDINAL: Situated in the rection. (PCI ) building struc— to its stability. lengthwise di— 03400 PRECAST CONCRETE LOW BOY TRAILER: A trailer with an under- sl ung bed capable of transporting panéls of cons iderable height and still conform to legal height restrictions (PCI) LUG: A continuous projection at the sill Of a window panel to receive sash. (PCI) BELCHINE THREAD: A cormon national coarse thread. (PCI) MALLEABILITY: The ability of a material to undergo considerable plastic deforma— tion under compressive strength. (PCI) MANSARD ROOF: A roof having slopes on all four sides with the lower slope almost vertical and an upper roof almost hori— zontal . (PCI ) MANUFACTURER'S ENGINEER: see precast en- gineer . (PCI) MARBLE: A metamorphic rock often irregu— larly colored by impurities; it is sometimes used as a facing for architec— tural precast panels. (PCI ) MARK NUMBER: The individual identifying mark assigned to each precast unit pre— determin ing its position in the building. (PCI) MASONRY; That branch of construction deal— ing with the laying up of brick and block with mortar . (PCI) MASONRY OPENING: Overall opening to be provided in the precast panel . (PCI ) MASTER MOLD: A mold which allows a rraxi— mum number of casts per proj ect; units cast in such molds need not be identical, provided the changes in the units can be accomplished simply as pre—engineered mold modifications. (PCI) PAT : A grid of straight reinforcing bars tied together at each intersection. (PCI) MATCH LINE : An imaginary line which sep— arates adjacent areas broken apart for drawing purposes. (PCI) PATERIAL LIST: Cumulated bills of materials. (PCI) PATRIX: The portion of the concrete mix containing only the cement and fine ag— gregates (sand) . (PCI) MATTE FINISH: A finish free from gloss or highl igh t s. (PCI ) MAXIMUM SIZE AGGREGATE: Aggregate whose largest particle size is present in sufficient quantity to affect the physi— cal properties of concrete; generally designated by the sieve size on which the maximum amount: permitted to be re— tained is 5 or 10 percent by weight. (PCI) ****** Result for Image/Page 27 ****** SECTION 03400 MESH: See welded wire fabric. (PCI ) MEZZANINE: A partial story occurring be— tween tw main stories of a building . (PCI) MITRE: The edge of a panel that has been beveled to an angle other than 900 C. (RI) MOCKUP: A section of a or other assem— bly built full size, or to scale, for pur— poses of testing performance, studying construction details, or judging appear— (PCI) ance. MODULE: A repeating or reoccurring dimen— (PCI) sion or detail. MODULUS OF ELASTICITY: A measure of the re- sistance of material to deformation; ratio of normal stress to corresponding strain for tensile or compressive stresses below the proportional limit of the al; elastic modulus is denoted by the sym— bol E. (PCI) MODULUS OF RUPTURE. Flexural strength of concrete in pounds per square inch (PSI) , calcula ted as apparent tensile stress in the extrane fiber of a tran sverse men under the load which produces rupture. (PCI) MOLD: The cavity or sur face against which fresh concrete is cast to give it a de— sired shape; sometimes used interchange— ably with form but ltBde of fiberglass or concrete; a pattern or positive is built first and the mold is overlayed. (PCI) MOMENT: The re sult of a load on a member, creating a tendency of the ltEmber to ro— tate about a given point or axis that is within its cross section. Moments are measured in foot —kips, foot—pounds, or (PCI) in ch—pound s. MORTAR: A mixture of cement, sand and wa— ter; when used in masonry construction, the mixture may contain sonry cement, or portland cement with lime or otyer ad— mixtures which may produce greater de— grees of plasticity and/or durability. (PCI) MO—SAI : Exposed aggregate architectural precast concrete produced under factory— controlled procedures by licensed manu— facturers to rigid quality standards es— tablished by the Mo—sai Institute's quali— ty control program. (PCI) Small colored tile, glass, stone, MOSAIC : or similar ITEter ia1 arranged to produce a decorative surface. (PCI) MUD: Plastic concrete (slang) . (PCI) MULLION : A vertical precast unit appear— ing between windows and/or doors. (PCI) 03400 - 10 PRECAST CONCRETE MUNTIN : Hor izontal precast appearing between (PCI ) windows and/or doors. MYIAR: Fine quality plastic type drafting paper. Requires special pencil leads. (PCI) NAIIER: A beveled W oden strip cast into a precast panel for the purpose of nailing flashing or roofing to it. The use of such material in concrete is not recommended. rEOPRENE; A synthetic rubber bearing pad. (PCI ) NEUTRAL AXIS: Line of zero bending stress of a member when bending occurs in a plane per— pendicular to that axis. (PCI ) NOMINAL: (I) Approximate, not specific; (2) The size of a building material after joints or manufacturing processes are considered. (PCI) NORMAL WE ICHT CONCRETE: Concrete for which density is not a controlling attribute and usually having unit weights in the range of 135 to 160 lbs. per cubic foot. (PCI) NOSING: A projection, such as that of the tread of a stair over the riser . (PCI ) OBJECT LINES : Heavy lines used to indicate the profile of the object drawn. Object lines should be approximately 2—1/2 tirnes as thick as dimension I ines. (PCI) OFFSET ; A displacement or abrupt change in line, or the distance between two parallel (PCI) 1 ines . OPENING: A m Ie through a panel. (PCI) OPPOSITE HAND: Reverse, mirror image, exact opposite of that shown. (PCI) OPTIMUM QUALITY: The level of quality, in terms of appearance, strength and durability , which is appropriate for the specific prod— uct, its particular application, and its expected performance requirements. Realis— tic cost estimates for producing it within stated toler ances are factors which must be considered in determining this level . (PCI ) OVERHÆqG: The proj ecting area of a roof or upper story beyond the wall Of the lower (PCI) part. PACHOMETER: An electronic device used to locate and size reinforcement in hardened (PCI) concrete. PANEL : An individual precast unit. (PCI ) PARAPET: That part of a wall that extends above the roof line (PCI) That portion of a concrete mix which PASTE: comprises by volume; the usual com— position of which is 5* air, water (PCI ) and canent. ****** Result for Image/Page 28 ****** SECTION 03400 PATCF: To repair a superficially damaged panel by filling the damaged area with concrete of matching color and texture . (PCI) PATTERN or POSITIVE: A replica of all or part of the precast elenent sometimes used for forrn— ing the molds in concrete or plastic. PEA GAVEL: That portion of concrete aggregate passing the 3/8 inch sieve and retained on a No. 4 sieve. (PCI) - .11 PIER: A ber in PILASTER: bedded larged PILE: A to the short column used as a foundation mem— build ing construction. (PCI) Column partially or completely an— in a wall, or a portion of a en— to serve as a column. (PCI) concrete, steel or wood member driven ground to support a load . (PCI ) PIPE COLUMN: A steel cylinder which is used as a vertical support. (PCI) PAIN CONCRETE: Concrete that is either unrein— forced or contains less reinforcanent than the minimum amount specified for reinforced concrete in ACI 318. (PCI) PLANIMETER (COMPENSATING POLAR) : An instrunent which accurately determines areas of irregu— lar shapes by. •tracing the per imeter. (PCI ) PLASTIC CONCRETE: A condition of freshly mixed concrete indicating tlzt it is wrkable, readily remoldable, cohesive and has an ample content of fines and cement, but is not over— wet. (PCI) PLASTIC CRACKING: Short cracks often varying in width along their length that occur in the surface of fresh concrete soon after it is placed and while it is still plastic; some probable cause of plastic cracking is high water—cement ratio, low sand content, and poor compaction. PLATE: A sheet of metal having a thickness of 1/8 inch or greater . (PCI) PLATE m SEER: A special wa sher prefabricated from st eel plate. (PCI) PLUG WELD: A weld wherein one member partially penetrates another member am the rema ining distance is filled with weld. (PCI ) PLUB: Vertical; or the act of making verti— (PCI) cal . POLE TüILER: A trailer used to ship long struc— tural mernbers such as giant tees. This trailer has no bed as such but employs a 10ng pole which fastens the cab to the rear VIP else (PCI) POST-TENSIONING: A method of prestressing con- crete whereby tip tendon is kept from bonding to the concrete, then elongated and anchored directly against the hardened concrete, impart— ing stresses through end bearing. (PCI) 03400 PRECAST CONCRETE A method of prestressing reinforced concrete in which tendons are tensioned after the concrete has hardened. (ACI) See cast—in—place. (PCI) POURED- : PRECAST CONCRETE: Concrete cast else- where than its final position in the structure. Usually precast concrete con— sists of individual members such as col— umns, wall panels, beams or joists erected and joined to form the building frame. (CRSI ) Concrete cast elsewhere than its final position in the structure. (ACI) A plain reinforced or pre stressed con— crete element cast in other than its final position in the structure; precast concrete can be architectural or struc— tural . (PCI) PRECAST ENGINEER: The structural engineer authorized by the manufacturer to ensure the adequacy of the structural aspects of the drawings, manufacture, and in— stallation for which the manufacturer is responsible. PRECAST PILE : A reinforced concrete pi Ie IIEnufactured in a casting plant or at the job site and driven into place by a pile Izramer. (CRSI) A reinforced concrete pile manufactured in a casting plant or at the site but not in its final position. (ACI ) PRELIMINARY: Not completely finalized and reviewed . (PCI) PRESTRESSED CONCRETE: Concrete in which in- ternal stresses of such magnitude and distribution are introduced that the tensile stresses resulting from the ser— vice loads are counteracted to a desired degree; in reinforced concrete the pre— stress is cormonly introduced by tension— ing the tendons. (ACT) Concrete in which there have been intro— duced internal stresses of such rragni— tude and distribution that the stresses resulting from loads are counteracted to a desired degree. (PCI) PRESTRESSING BED: The platform and abut- ments needed to support the forms and maintain the tendons in a stressed cmd i.tion during placing and curing of the concrete. (PCI ) PRETENSIONING: A method of prestressing concrete whereby the tendons are elonga— ted, anchored while the concrete in the member is cast, and released when the concrete is strong enough to receive the stresses from the tendon through bond. (RI) ****** Result for Image/Page 29 ****** A of prestressing reinforced con— crete in which the tendons are ta•xsioned (ACI ) before the concrete has hardened (1) The basic dimen— PRIMARY DIMENSIONS: sions of a piece; (2) The first in order (PCI ) of importance. PRIME CONSULTANT: The architect, engineer or other professional responsible for the design of the building or structure of which the precast concrete forms a part. (PCI) PROJECT DRAWINGS: drawings accom- pany project specif ications and complete the descriptive information for construc— tion wrk required or referred to in the (PCI) proj ect specifications P/ T CONDUIT: Bright, metallic, flexible interlocking conduit used in grouted connect ions. (PCI) PURLIN : A horizontal fl oor or roof struc— tural nember usually resting on joists. (PCI) QUIRK MTIRE: A corner formed by tw cham— (PCI ) fered panels . RABBET : A two—sided recess frequently used at connections between adjacent units. (PCI) REBAR: Abbreviated term for reinforcing bar. (PCI ) REGLET: A long, narrow formed slot in concrete to receive flashing or to serve (PCI) as anchorage. EINFORCED CONCRETE: concrete containing reinforcement, including prestressing steel, and designed on the assumption that the two rtEteria1s act together in resisting forces. (PCI) REINFORCEMENT: Rebar, mesh, strand or post—tensioning cables embedded in con— crete and located in such a rlEnner that the metal and the concrete act together (PCI ) in resisting loads. RELEASE: (1) The time at which stressed strands are severed prior to re— moving the prestressed units from the forms; (2) submittal of drawings; (3) str ipping of precast panel. (PCI) RELEASE AGENT: See form release agent. (PCI) RETARDER: An adrnixture which delays the setting of cement paste and therefore (PCI) of concrete. RETARDER, SURFACE: A raterial used to re- tard or prevent the hardening of the ce— ment paste on a concrete • surface within a Eime period and to a depth to facilitate 03400 SECTION 03400 - 12 PRECAST CONCRETE removal of this paste after the concrete ele— ment is otherwise cured (a method of produc— ing exposed aggregate finish) . RETEMPERING: The addition of water and re- concrete which has started to mix ing of stiffen in order to make it more workable. (PCI) ETURN : A projection of like cross—section which is 900 to or splayed from main face or plane of view. (PCI) REVEAL: (I) Groove in a panel face generally used to create a desired architectural ef— fect; (2) The projection of the coarse ag— gregate from the matrix after exposure. (PCI) REVIBRATION: Delayed vibration of concrete that has already been placed and consolidated; most effective when done at the latest time a running vibrator will sink of its own weight into the concrete and again make it plastic . (PCI) RIB; (I) Continuous vertical proj ection on a Ell panel projecting a minimum of 6 in— ches from the panel face; (2) Local thicken— ing providing stiffness in concrete panels. RIGGER: Mechanic whose function is to brace, guy and arrange for hoisting materials. (PCI) ROD: Term used to describe any of a number Of (PCI ) types of round steel bars. ROLLED SECTION: structural steel member, such as an I bearn or wide—flange section, that is formed into its shape by hot rolling at the mill. (PCI ) ROLLING BLOCK: Pulley used during panel handl- ing to evenly distribute loads to inserts or to facilitate rotating the panel into its final position. (PCI) RUSTICATION: A groove in a panel face for ar- chitectural appearance; also reveal. (PCI) RUSTICATION STRIP: A strip of wood or other Nterial attached to a form surface to pro— duce a groove or rustication in the con— (PCI) crete. SACKING: A comrnon remedy for pits and air bubble roles in concrete——a slurry (the con— sistency of thick cream) consi sting of a mix— ture Of sand and cernent is thoroughly rubbed over the moistened area with clean burlap (PCI) pads or sponge rubber floats. SAFETY FACTOR: Number that results from divi- ding the ultimate strength by the allowable wrking stress allowing for any imperfec— tions or additional loads; codes regulate the minimum safety factor required in many (PCI) areas. SAFE WORKING LOAD: That magnitude of load whic.; a connection can safely resist while maintain— ing factors of safety. (PCI) ****** Result for Image/Page 30 ****** SECTION 03400 SAND; That portion of an aggregate pa ssing the No. 4 (4.76 mrn) sieve and predominant— Iy retained on the No. 200 (74 micron) sieve. (PCI) SANDBIAST: A system of abrading a surface such as concrete by a stream of sand, or other ab— rasive, ejected from a nozzle at high speed, by water and/or compressed air . (PCI) SANDWICH PANEL: panel consisting of two layers (wythes) Of concrete fully or partly separated by a layer of insulation; in employing this detail, metal shear connectors are usually requ ired to tie the two layers of concrete together. (PCI) A prefabricated panel which is a layered com— posite, formed by attaching two thin facings to a thicker core; such as a precast concrete panel consisting of tw layers of concrete separated by a nonstructural insulating core. (ACI ) SCABBING; A finish defect in which parts of the form face including release agent adhere to the concrete, probable causes are an ex— cessively rough focrn face, inadequate •applica— tion of release agent, or delayed stripping. (PCI) SCALING: A finish defect resulting in a thin lay— er of hardened mortar breaking free from the concrete surface and exposing mortar or stone; some probable causes are low strength concrete, rough or absorbent form face, inadequate appli— cation of release agent and curing procedure. (PCI) SCHOKBETON : Shocked concrete; a method of pre— casting architectural concrete in which the mold is fastened to a steel shocking table and repetitively raised a fraction of an inch and dropped at the rate of about 250 impacts a minute to consolidate the concrete (PCI) SCORE: TO use a saw to notch hardened concrete. (PCI) SCOURING: Irregular eroded areas or channels with exposed stone or sand particles; some probable causes of this finish defect are excessively wet concrete mix, insufficient fines, water in form when placing, poor vibration practices, and low temperature when placing. (PCI ) SCREED: A snoden or metal tool used to level off the back surface of a panel flush with form side ra i Is. (PCI) SCUPPER: An opening in a wall panel through which the roof is drained. (PCI ) SEALANTS: A group of rtBteriaIs used to seal joints between precast concrete units and between such units and adjacent æterials. (PCI ) SEALERS or PROTECTIVE COATINGS: Materials used to coat precast concrete units for the purpose of irnproving resistance to water penetra tion or improving weathering qualities. (PCI) 02400 - 13 SECONDARY DIMENSIONS : PRECAST CONCRETE Related directly to the prinery dimensions and of secon— dary rank or value. They must always total the primary dimensions . (PCI ) SECTION: Cut away view through a general plan or elevation view to explain details. (PCI) SECTION INDICATOR: A symbol indicating the direction in which a cross—section is cut or viewed. (PCI) SECTION bß.R_K: A letter or nurnber of a drawing ind icating the location of a section on the drawing . (PCI) SEGMENTAL MEMBER: structural member made up of individual elements prestressed together to act as a monolithic unit under service loads. (PCI) SEGREGATION : The tendency for the coarse particles to separate from the finer particles in handling; in concrete, the coarse aggregate and drier materials re— mains behind and the mortar and wetter material flows ahead; this also occurs in a vertical direction when wet concrete is overvibrated or dropped vertically in— to the forms, the mortar and wetter ma— terial rising to the top; in aggregate, the coarse particles roll to the outside edges of the stockpile. (PCI) SELFSTRESSING FORMS: Equipment which, in addition to serving as forms for concrete also acconmodates the pretensioned strands (or wires) and sustains the total pre— stressing force by suitable end bulkheads and sufficient cross—sectional strength. (PCI ) SEPIA : A brown on white, transparent, re— producible print. (PCI ) SET; Erect, place, install. (PCI) SET PATE: A steel plate which is pre- installed and grouted to the desired ele— vation and line for the purpose of re— ceiving a precast column or panel . (PCI) SET—UP : The process of preparing molds or forms for casting, including locating ma terials (reinforcement and hardware) prior to the actual placing of concrete (POI) SHACKLE : see swivel plate. (PCI) SHEAR: The result of two parallel forces acting on a body in opposite directions tending to cause two parts of' the body to slide against each other. (PCI ) SHEAR KEY: A continuous slot formed ex— pressly to receive plastic mortar or concrete to resist lateral separation. (PCI) ****** Result for Image/Page 31 ****** SECTION 03400 . SHEAR V•mLL: Wall designed to resist forces resulting from wind, blast or earthquake. (PCI) SHIM: Material placed between a panel or its connecting angle and the supporting structure for the purpose of controlling the panel 's vertical alignment, usually steel (PCI) SHIM SPACE: The space between f loor (or beam) levels and bearing area of pre— cast connections. (PCI ) SHRINKAGE: The volume change in precast units normälly occurring during the hard— (PCI) ening process of concrete. SIDE NIL: The side of a form. (PCI) SILL: That portion of a precast panel forms the bottom or base of a window door opening . SLAB: Precast or prestressed floor or (PCI ) member s. which or roof SLEEVE; Any cylinder cast into a panel for the purpose of creating a hole. (PCI) SLING: Short lengths of wire rope, with a spliced eye at each end or a spliced eye at one end and a hook at the Other, used in erection of small precast units; use of a sling eliminates the necessity of casting erection inserts into a panel. (PCI) SLOT: A hole ha ving a length of approximately 2—1/2 times its diameter. (PCI) SLUG: A short length of rebar used as a filler in completing welds. (PCI ) SLUMP: Measure of the consistency of plastic concreter equal to the number of inches of subsidence of a truncated cone of concrete released immediately after molding in a (PCI) standard slump cone . SLUMP CONE: Metal mold in the form of a truncated cone with a top diameter of 4 inches, a base diameter of 8 inches, and a height of 12 niches, used to fabricate the specimen for the slump test. (PCI) SLURRY: Thin mixture of water and finely divided materials, such as port land ce— ment, in suspension. (PCI) SOFFITT: A precast panel used to form the underside of an overhang or ceiling; also , the finished under side of a lintel beam or cantilevered fl oor. (PCI) SPALLING: A finish defect, more severe than scal ing, in which pieces of concrete break free from the hardened surface; some prob— able causes are low concrete strength, ab— sorbent aggregates which are susceptible to damage by frost or water, inadequate drafts in form wrk, inadequate rel ease agent, early stripping and corrosion of reinforce— ment • (PCI ) 03400 - 14 PRECAST CONCRETE SPAN: The horizontal distance between pp— ports of a member such as a beam, girder , slab or joist. (PCI ) SPANDREL: That part of a wall between the head of a window and the sill of the window (An upturned spandrel continues above it. above the roof or floor line ) . (PCI) SPANDREL BEAM: Beam in a building frame which extends between exter ior columns at a floor level . (PCI ) SPECIFICATIONS: The type or printed directions issued by architects to establish general conditions, standards and detailed instruc— tions which are used with the contract draw— (PCI) ings; contracted term, specs. SPIRAL REINFORCEMENT: Reinforcing rod or wire supplied in coils and used in place of ties for columns. (PCI) SPLAY: A beveled or slanted surface. draft) . (PCI) Connection Of one reinforcing bar SP LICE: to another by lapping, welding , mechanical coupl ings or other means; the lap between or rolls of welded wire fabric. (PCI) SPOT VELD: A quickly applied weld which is not required to perform structurally. A frame of steel channels SPREADER BENv1. : or beams attached to the back of a panel, prior to stripping, for the purpose of evenly distributing loads to inserts and for lifting the panel about its center of gravity. (PCI) STAINLESS STEEL: steel alloyed with sufficient chromium to resist corrosion, oxidation or rusting . (PCI) STEM: The vertical leg of a prestressed tee . (PCI) STIFFENER: A steel plate welded to a steel beam or column to increase the section 's stiffness at a desired point. (PCI) STIRRUP: A rebar bent into the form of a closed tie or V—shape and surrounding the rtEin reinforcernent in panels and beams for control of cracking caused by diagonal ten— sion; the term stirrups is usually applied to lateral reinforcement in horizontal mem— bers, and the term ties to those in verti— cal members. (PCI) STONE ANCHOR: An anchor cornrnonly used to fas— ten cut stone units; such anchors are seldom suitable for use in precast concrete attach— (PCI) men t. STRAIN; The measure of a member's deformation. (PCI) STRAND: Tendon usually composed of three— or seven—wire assemblies used as reinforcement in prestressed concrete (PCI) ****** Result for Image/Page 32 ****** SECTION 03400 STRAND CHUCK OR VICE: A device for holding a strand i.mder tension. (PCI) Intensity of force per unit area. (PCI) STRESS: (1) The supporting member of a stair STRINGER : upon which the treads are laid; (2) Horizontal structural member usually (in slab forming ) supporting joists and resting on vertical (PCI) supports. STRIPPING: The process of removing a precast concrete element from the form in which it was ca St. (PCI) STRONG—BACK: A steel or woden plate which is attached to a panel for the purpose of add— ing stiffness during handling, shipping and/or erection. (PCI) STRUCTURAL: A unit which carries live load or another unit's weight. (PCI) SUBCONTRACTOR (SUB) : A contractor who provides materials or services to the general contrac— tore (PCI) SUBMITTED: Presented to the architect/engineer for review. (PCI) SUPERSTRUCTURE: That portion of any building which extends above the foundation. (PCI) SWIVEL PLATE: A clevis which can be bolted to a panel, thus providing a hook for use in handling. (PCI) SYMMETRY; Exact correspondence of shape on opposite sides of a dividing line or • plane. (PCI) SYSTEMS BUILDING: Essentially the orderly combination of "parts" into an "entity" such as subsystems or the entire building; systems building makes full use of industrialized pro— duction, tr an sportation and assembly. (PCI) TACK WELD: (see spot weld) . (PCI ) TAG LINE: A rope attached to a precast unit during erection for use in helping the crane operator guide the panel into place. It is manipulated by hand from ground level (PCI) TAMP: To pack concrete down tightly by a succession of blows or taps. (_PCI) TEE : A structural floor or roof member con— sisting of one or nore stems and a thin flange. Tees are sometimes used as archi— tectural wa II panel. (PCI ) TEFLON PAD: A bearing pad rrzde of a waxy opaque materiaa . These pads are used when restraint of movanents is not desired. (PCI) TEMPERATURE REINFORCEMENT: Reinforcement dis- tributed throughout the concrete to minimize cracks due to ternperature changes and concrete shrinkage. (PCI ) 03400 - 15 PRECAST CONCRETE TEMPERATURE RISE: The increase of con- crete temperature caused by heat of hydration and heat from other sources. (PCI ) TEMPLATE : A pattern made of thin metal plate or plastic and used as a guide in accurately positioning reinforcement ancmr bolts or inserts; double tem— plates are often used to help ensure plumb. (PCI ) TENDON: Tensioned element, generally high—strength steel wires, strands, or bars, used to impart prestress to the concrete; in post—tensioned concrete, the complete assembly of prestressing steel, anchorages and sheathing, when required, is also called a tendon. (PCI) TENDON (BONDED) : Tendon which is bonded to the concrete through grouting or other approved means, and therefore is not free to move relative to the con— (PCI) crete . TENDON (UNBONDED); Tendon in which the prestressing steel is permanently free to move relative to the concrete to which it is applying the prestressing forces. (PCI) TENSION: Stress or force in a material caused by a pulling action, which tends to create a lengthening of the material . (PCI) TERRAZZO: Flooring surface of marble chips in concrete which is ground and polished after setting. (PCI) TEXTURE : Any finish other than a smooth fin ish. (PCI ) THERMAL MOVEMENTS: volume changes in precast units caused by tenperature var ia tions . (PCI) THREADED: Having national coarse machine (PCI) thread . TIE: A closed loop of small size reinforc— ing bars that encircle longitudinal bars in coltmns and beams. (See stirrup) . (PCI) TIE WIRE: see bagtie. (PCI) TILT—UP : Method of concrete construction where members are cast horizontally near their eventual position, and then tilted into place after removal of forms. (PCI) TOLERANCE : Specified permissible variation from stated requirements such as dimensions, strength and air—entrainment. (PCI) TOOL: To slightly round a corner, in freshly cast concrete with a cement mason s edger. (PCI) ****** Result for Image/Page 33 ****** SECTION 03400 TOOLING: Most of the nenufacturing and service processes preceding the actual set—up and casting operations . (PCI) TOPPING: concrete cast on erected pre— stressed units to achieve a level floor or to aid the Wlits in uniformly carry— ing loads. (PCI) TORSION: The stress caused when one por— tion of a member is twisted in one di— rection and the other end is held motion— less or twisted in the opposite direc— tion. (PCI) TRACING: A reproducible original drawing, white background with black printing. (PCI ) TRANSIT: A surveying instrument used to measure horizontal and vertical angles. (PCI) TRANSVERSE: At right angles to the long direction of the member (crosswise) ; (PCI also referred to as lateral. Structural members arranged and TRUSS: fastened in triangular units to form a rigid framewrk for support of loads over a long span. (PCI) T—SHORE : An inverted tee—shaped concrete unit used to support precast panels dur— ing storage. (PCI) TURNING TABLE: Mechanical table used in precast plants to rotate units from the horizontal casting position into the vertical handling position without the necessity of handling inserts; when em— ployed the amount of rebar in a panel is (PCI) greatly reduced. UL APPROVED: Rated and approved for per— formance during a fire by the Underwriters Laborator ies, Inc. ——a nonprofit organiza— in units of hours tion; ratings are (PCI) based on tests. Maxirnum resistance to ULTIMATE STRENGTH : loads that a structure or member is capable of devel oping before failure oc— curs, or, with reference to cross—sections of members, the largest axial force, shear or moment a structural concrete cross— section will support. (PCI ) VACUUM PAD: Hydraulic suction cups used for handl ing flat panels; a snooth finish is required if such a device is to be used. (PCI) VELLUM: A heavy off—white translucent fine quality tracing paper . (PCI) VENEER: A layer of facing material, such as natural stone, used to cover a panel. (PCI) 03400 - 16 PRECAST CONCRETE VIBmTION: Energetic agitation of concrete to assist in its consolidation, produéed by mechanical oscillating devices at mod— erately high frequencies; external vibra— tion employs a device attached to the forms and is particularly applicable to the manu— facture of precast items; internal vibra— tion employs an element which can be in— serted into the concrete, and is more gen— erally used for cast—in—place construction. (PCI ) WALL (BEARING) A wall supporting a vertical load in addi tion to its own weight. (PCI) WALL PANEL: A component Of a prefabricated wall which der ives its strength and dimen— sional stability from a precast concrete element; the component includes any non— concrete items incorporated in the element (PCI ) at the time of manufacture. WARPING: The bowing of a precast unit in (PCI) two planes . VQSH; The sloped surface Of a sill panel which (PCI) permits rainwa ter to run off. WATERPROOFING: An application which, when sprayed onto a panel sur face, tends to repel rainwa ter. (PCI ) The process of protecting all joints and openings from the penetration of moisture and wind. (PCI) WEATHER SEALING: The process of treating wall areas for improved weathering proper— ties. (PCI) WEB: That portion of a beam or precast unit to which the flanges are attached. (PCI) WEDGE INSERT: An insert having a wedge- shaped holding face which permits vertical adjustment without slippage through the use of a special askew head bolt. (PCI) WEEP HOLE: A hole provided for drainage through precast panel joints. (PCI) WELD : To join metals by applying heat with a filler metal which has a high melting point. (PCI ) WELDED WIRE FABRIC : A reinforcing material composed of cold drawn steel wires fabricated into a sheet consisting of longitudinal and transverse wires arranged at right angles and welded together at all points of inter sec tion. (PCI) VELD PLATE: A plate with attached anchors cast into concrete for the purpose of making a welded connection. (PCI ) VET-MIX CONCRETE: Concrete mixtures designed for typical water—cement ratios, slumps and handling and consolidation methods. (PCI) ****** Result for Image/Page 34 ****** PRECAST CONCRETE SECTION 03400 WHI#PRINT: A nonreproducible print, made from a tracing, and having white background with (PCI ) blue or black printing. WIDE FLANGE; An H—shaped ro Iled steel section . (PCI) WINCH: Mechanical lifting device attached to derricks on which cable is wund up by means of a crank and locked in position by a ratchet. (PCI) WIRE LOOP: A lifting loop cast into the back of a precast member for handling purposes; this loop is usually formed with discarded pre— (PCI) stress strand or aircraft cable. WORKABILITY: The ease with which a given set of materials can be mixed into concrete and sub— sequently handled, tran spor ted, placed and finished with a minimum loss of homogeneity. (PCI) WORKING POINT : real point from which a dimen— It must be accessi— s ion (panel ) is measured. (PCI) ble to workmen. WORKING STRESS: The maximum unit stress consid— ered desirable in a structural member subjected (PCI) to loads. WORK POINT : A real, imaginary, or inaccessible point from which a dimension on a drawing is (PCI) meas ured WRINKLED TIN: Slang for corrugated metal. (PCI) WYTHE: A continuous vertical section of a wall tied to its adj acent vertical element (part (PCI) of a composite wall) . ZIPPER GASKET : A neoprene rubber window gasket used to fasten window glass to a precast panel . (PCI) 03400 - 17 ****** Result for Image/Page 35 ****** SECTION 03600 . COLLOIDAL GROUT: A grout which ficially induced cohesiveness to retain the dispersed solid in suspension. (ACI) CURTAIN GROUTING: Injection of GROUT has arti— or ability particles grout into a subsurface formation in such a as to create a zone of grouted 11EteriaI trans— verse to the direction of anticipated water flow. (ACI) DRY—PACK: Hand grouting with a very dry mix; the grout is tamped into the joint. (PCI ) FLOW CONE : A device for measurement of grout consistency in which a predetermined volume Of grout is permitted to escape through a precisely sized orifice, the time of efflux (flow factor) being used as the indication Of consistency; also, the mold used to prepare a specimen for the flow test. (ACI) GROUT: A mortar type mixture which is hand packed or applied under pressure in such a consistency as to ensure complete fill— ing of all voids. The usual proportions of a grout mix are one (i) part of cernent to three (3) parts of well—graded sand by weight with water content adj usted so that a mass of grout squeezed in the hand re— tains its shape. (ACI) NEAT CEMENT GROUT: A fluid mixture of hy- draulic cement and water, with or without admixture; also the hardened equivalent of such mixture. (ACI) OPEN-CIRCUIT GROUTING: A grouting system with no provision for recirculation of grout to the pump. (ACI) PACKER: A device inserted into a in Which grout is to be injected which acts to prevent return of the grout around the injection pipe; usually an expandable de— vice actuated mechanically, hydraulically, or pneumatically. (ACI ) PERI>ETER GROUTING: Injection of grout, usually at relatively low pressure, around the periphery of an area which is subsequently to be grouted at greater pressure; intended to confine subsequent grout injection within the perimeter. (ACI) SNJD GROUT; Any grout in which only fine aggregate is incorpora ted into the mix— ture . (ACC) SLUSH GROUTING: Distribution of a grout with or Without fine aggregate as required over a rock or concrete surface which is subsequently to be covered with concrete, usually by brooming it into place to fill surface voids and fissures. (ACI) 03600