Terne Metal Roofing Types, Product Sources, Installation, Defects, Repairs

TERNE METAL ROOFING - Properties of terne metal roof materials - complete list
Questions & answers about terne metal roofing
References

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This article describes types of terne metal roofing and other terne metal products used on buildings.

Page top photo, the Richard B. Fisher Center for the Performing Arts at Bard College, architect Frank Gehry - this is not a terne metal roof. Terne metal roofing and gutter photos wanted - CONTACT us. Also see METALS USED IN ROOFING and see our metal roofing home page, METAL ROOFING.

Terne Metal Use on Building Roofs & Exteriors

TERNE METAL ROOFING, or Terne II coated metal roofing are used where copper roof runoff or corrosion are special concerns.

Terne coated stainless steel roof panels (Terne coating is a a zinc-tin alloy metal coating process that gives extra corrosion resistance. Other terne coatings using lead can present an environmental contamination worry from lead leachate found in roof runoff.)[1]

According to the US NPS, "Terneplate was first produced in United States in New York in 1825. Joseph Truman of Philadelphia patented the lead coating of tinplate in 1831. Later production combined the lead and tin into a single coating.

Called variously "leaded plate," "roofing tin", and "roofing plate," terne was cheaper than a pure tin coating, but its properties were very similar. Domestic production of terne was twice that of tin when it was chosen to roof the buildings of the 1893 World's Columbian Exposition. In the next few decades terne replaced tin completely in American production as steel replaced iron as the base metal. "

According to The Metal Intitative,

Terne metals are produced by coating carbon steel, stainless and other select metals with a specially formulated alloy consisting of zinc, tin and trace amounts of other elements in order to dramatically increase a metal’s corrosion resistance as much as ten times.

When terne was first used, during the colonial era, it contained roughly 80 percent lead and 20 percent tin. However, in the latter half of the 20th century, as lead was found to have potentially detrimental health effects, the lead/tin alloy had to be replaced. Seven years of metallurgic research and development produced a new and superior zinc/tin alloy in the mid-1990s. This new alloy, proven through ASTM corrosion resistance testing, provides improved performance and aesthetics over the original, minus potential risk to health.

Besides stainless and carbon steel, the zinc/tin alloy may also be applied to other metals such as copper, bronze, tin and titanium.

Available in a variety of gauges and widths, today terne metals are used on industrial, commercial, institutional, and residential structures for roofing, gutters and downspouts, siding, soffits, fascias and numerous other architectural applications.

A terne roof using a carbon steel substrate can easily last more than 100 years with very little maintenance required.

According to Follansbee, a West Virginia roofing company

Terne II roofing (also coated with zinc and tin), offering enhanced corrosion resistance, can be used in flatlock, standing seam, and vertical metal wall covering designs in any application where original Terne was used. The company adds that with Terne II roofing the material should be painted as soon as conditions permit. "Oxide formation is slower than with the original Terne and the wait for proper painting conditions provides substantially less risk."

Tin plated iron and Terne Roofs - according to the US NPS, on early U.S. buildings, "Rolled sheet zinc appeared in the United States in 1816, as roofing in New York and as downspouts and gutters in Baltimore. Though more than seventy houses in New York had zinc roofs by 1837, it was out of favor by 1840. The popularity of the material was cyclical in the next decades, never matching iron and steel with their various coatings."

-- Adapted and expanded with permission from Best Practices Guide to Residential Construction. Also see METALS USED IN ROOFING.

Terne Metal Roofing Sources, Products, & Manufacturers

Best Practices Guide to Residential Construction lists these producers and sources of metal roofing, metal roof fastening systems, and related metal roofing products

Classic Products, website: www.classicroof.com
Modular metal shingle panels and standing seam panels
Decra Roofing Systems, website: www.decra.com
Modular metal shingle, tile, and shake panels
Dura-Lok Roofing Systems, website: www.duraloc.com
Modular metal roofing shingles with granular coating
Fabral, website: www.fabral.com
Exposed fastener and concealed clip metal roofing panels
Follansbee Roofing, Follansbee WV 26037, Tel: 800-624-6906, website: www.follansbeeroofing.com - Terne II discussed at [1]
Gerard Roofing Technologies, website: www.gerardusa.com
Modular metal shake and tile panels with granular coating
Met-Tile, website: www.met-tile.com
Modular metal roof-tile panels
Atas International, website: www.atas.com
Modular metal shingle, tile, and standing-seam panels
Custom-Bilt Metals, website: www.custombiltmetals.com
Modular metal shakes and standing seam panels

-- Adapted with permission from Best Practices Guide to Residential Construction.

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Technical Reviewers & References

Related Topics, found near the top of this page suggest articles closely related to this one.

"Choosing Roofing," Jefferson Kolle, January 1995, No. 92, Fine Homebuilding, Taunton Press, 63 S. Main St., PO Box 5506, Newton CT 06470 - 800-888-8286 - see http://www.taunton.com/FineHomebuilding/ for the magazine's website and for subscription information.
[1] Follansbee Roofing, Follansbee WV 26037, Tel: 800-624-6906, website: www.follansbeeroofing.com and http://www.follansbeeroofing.com/products/TerneII.aspx Quoting Follansbee on TerneII properties:
Follansbee Steel is the only manufacturer of a pre-painted or natural Terne roof and is a leading supplier of metal roofs for new and retrofit commercial, institutional, residential and historic preservation projects.
Terne II - Classic Terne-Coated Steel ... is a new and improved version of historic Terne metal, ... Terne II has improved capability for resisting corrosion in all environments ... also has excellent formability, solderability, and affinity for paint ... without compromising mechanical characteristics. It can be used in flatlock, standing seam, vertical wall designs and virtually any other application in which original Terne has been used. It is strong and ductile, having high yield and tensile strengths as well as workability. This new material can easily be formed with conventional roofing tools.

With Terne II roofing, it is advisable to paint the material as soon as conditions permit. Oxide formation is slower than with the original Terne and the wait for proper painting conditions provides substantially less risk. The new material is coated with Follansbee's new ZT® alloy, a combination of zinc and tin. This coating is designed not only as a barrier but also to be anodic to the steel substrate and reduce the potential for oxidation before painting.

The traditional oil-based paints long required on original Terne are not recommended for application on Terne II. Follansbee's Rapidri paint with its faster drying time and ease of application is much superior to the old painting system. The Rapidri acrylic paints are aesthetically pleasing while offering enhanced durability and color retention. ...
Metal Roofing Alliance, E. 4142 Hwy 302, Belfair, WA 98528, Telephone:(360) 275-6164, Customer Support 410-534-6900, Email: support@metalroofing.com, Website: www.metalroofing.com. Quoting:
The Metal Roofing Alliance was formed in 1998 by a small group of forward-thinking metal roofing manufacturers with the main goal of educating consumers about the many benefits of metal roofing. Since our inception, we've shown millions of people just how beautiful, durable and money-saving metal roofing can be for them. Over the years, our membership has grown to include paint companies, material suppliers, industry publications and more. Be sure to take advantage of all of the great resources our members offer.
The Metal Initiative, 4700 W. Lake Ave., Glenview, IL 60025, P:847.375.4785 Website: www.themetalinitiative.com/, Email: Louise Ristau lristau@connect2amc.com Quoting:
The Metal Initiative is a coalition of manufacturers, individuals and associations that have come together to provide information on the features and benefits of metal in construction. Carrying its message of metal primarily to the professional building owner community, The Metal Initiative seeks to gather and disseminate useful information for decision-makers.
Metal Roofing, an Illustrated Guide, R.A. Knowlton , [metal shingle roofs],
Problems in Roofing Design, B. Harrison McCampbell, Butterworth Heineman, 1991 ISBN 0-7506-9162-X (available used)
Grapevine Design Guidelines - Web Search 07/12/2010
"Copy on file as - /roof/Asbestos-to-Zinc_Metal_Roofing_NPS.pdf - From Asbestos to Zinc, Roofing for Historic buildings, Metals - ", Technical Preservation Services, National Park Service, U.S. Department of the Interior, web search 9./29.10, original source:
http://www.nps.gov/history/hps/tps/roofingexhibit/metals2.htm
"Copy on file as - /roof/Asbestos-to-Zinc_Metal_Roofing_NPS_3.pdf - From Asbestos to Zinc, Roofing for Historic buildings, Metals-part II, Coated Ferrous Metals: Iron, Lead, Zinc, Tin, Terne, Galvanized, Enameled Roofs - ", Technical Preservation Services, National Park Service, U.S. Department of the Interior, web search 9./29.10, original source:
http://www.nps.gov/history/hps/tps/roofingexhibit/metals.htm
"On file as /roof/Asbestos-to-Zinc_Metal_Roofing_NPS_2.pdf - From Asbestos to Zinc, Roofing for Historic buildings, Metals- Roofing Today - ", Technical Preservation Services, National Park Service, U.S. Department of the Interior, web search 9./29.10, original source:
http://www.nps.gov/history/hps/tps/roofingexhibit/roofingtoday.htm
"Copy on file as - /roof/Roofing_Historic_NPS.pdf">Roofing for Historic buildings - ", Sarah M. Sweetser, Preservation Brief 4, Technical Preservation Services, National Park Service, U.S. Department of the Interior, web search 9./29.10, original source:
http://www.nps.gov/history/hps/tps/briefs/brief04.htm
"Copy on file as - /exterior/NPS_Preserv_Brief_16_Subs_Mtls.pdf">The Use of Substitute Materials on Historic Building Exteriors - ", Sharon C. Park, AIA, Preservation Brief 16, Technical Preservation Services, National Park Service, U.S. Department of the Interior, web search 9./29.10, original source:
http://www.nps.gov/history/hps/tps/briefs/brief16.htm
ARMA - Asphalt Roofing Manufacturer's Association - http://www.asphaltroofing.org/
750 National Press Building, 529 14th Street, NW, Washington, DC 20045, Tel: 202 / 207-0917
"Metal Roofing: 'Fixing' for Thermal Movement [ copy on file as /roof/Metal_Roof_Movement_NRCA.pdf ] - ", Thomas L. Smith, AIA, CRC., Professional Roofing, [date pending] p. 72, NRCA
"Metal Roof Systems: Design Considerations for Snow and Ice [ copy on file as /roof/Metal_Roof_Snow_Ice_NRCA.pdf ] - ", Thomas L. Smith, AIA, CRC., Professional Roofing, [date pending] p. 74, NRCA
"Steel [Roof] Decks: Issues for the 1990's [ copy on file as /roof/ Steel_Roof_Deck_Corrosion1_NRCA.pdf ] - ", Thomas L. Smith, AIA, CRC., Professional Roofing, [date pending] p. 74, NRCA
"Steel [Roof] Deck Corrosion Bulletin, NRCA [ copy on file as /roof/Steel_Roof_Deck_Corrosion_NRCA.pdf ] - ", Thomas L. Smith, AIA, CRC., Professional Roofing, [date pending] p. 58, NRCA
"The Many Aspects of Metal [Roof] Shingles [copy on file as Metal_shingles_NRCA.pdf ] - ", Thomas L. Smith, AIA, CRC., Professional Roofing, [date pending] NRCA
Cedar Shake & Shingle Bureau, CSSB, U.S.: Sumas, WA 98295-1178, Tel: 604-820-7700, In Canada: Cedar Shake and Shingle Bureau #2 - 7101 Horne Street, Mission, BC V2V 7A2 Tel: (604) 820-7700, E-mail: info@cedarbureau.com , website: http://www.cedarbureau.org/
Forest Products Laboratory, US FPL, One Gifford Pinchot Drive, Madison, WI 53726, Tel: (608) 231-9200, Email: mailroom_forest_products_laboratory@fs.fed.us608-231-9200, website: http://www.fpl.fs.fed.us/
NRCA - National Roofing Contractors Association - http://www.nrca.net/, 10255 W. Higgins Road, Suite 600, Rosemont, IL 60018-5607, Tel: (847) 299-9070

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The Home Reference Book - the Encyclopedia of Homes, Carson Dunlop & Associates, Toronto, Ontario, 25th Ed., 2012, is a bound volume of more than 450 illustrated pages that assist home inspectors and home owners in the inspection and detection of problems on buildings. The text is intended as a reference guide to help building owners operate and maintain their home effectively. Field inspection worksheets are included at the back of the volume. Special Offer: For a 10% discount on any number of copies of the Home Reference Book purchased as a single order. Enter INSPECTAHRB in the order payment page "Promo/Redemption" space. InspectAPedia.com editor Daniel Friedman is a contributing author.

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Best Practices Guide to Residential Construction, by Steven Bliss. John Wiley & Sons, 2006. ISBN-10: 0471648361, ISBN-13: 978-0471648369, Hardcover: 320 pages, available from Amazon.com and also Wiley.com. See our book review of this publication.
Decks and Porches, the JLC Guide to, Best Practices for Outdoor Spaces, Steve Bliss (Editor), The Journal of Light Construction, Williston VT, 2010 ISBN 10: 1-928580-42-4, ISBN 13: 978-1-928580-42-3, available from Amazon.com
The Journal of Light Construction has generously given reprint permission to InspectAPedia.com for this article. All rights and contents are ©Journal of Light Construction and may not be reproduced in any form.
Asphalt Roofing Residential Manual,
Building Pathology, Deterioration, Diagnostics, and Intervention, Samuel Y. Harris, P.E., AIA, Esq., ISBN 0-471-33172-4, John Wiley & Sons, 2001 [General building science-DF] ISBN-10: 0471331724 ISBN-13: 978-0471331728
Building Pathology: Principles and Practice, David Watt, Wiley-Blackwell; 2 edition (March 7, 2008) ISBN-10: 1405161035 ISBN-13: 978-1405161039
Problems in Roofing Design, B. Harrison McCampbell, Butterworth Heineman, 1991 ISBN 0-7506-9162-X (available used)
Roofing The Right Way, Steven Bolt, McGraw-Hill Professional; 3rd Ed (1996), ISBN-10: 0070066507, ISBN-13: 978-0070066502
Smart Guide: Roofing: Step-by-Step Projects, Creative Homeowner (Ed), 2004, ISBN-10: 1580111491, ISBN-13: 978-1580111492
"Weather-Resistive Barriers [copy on file as /interiors/Weather_Resistant_Barriers_DOE.pdf ] - ", how to select and install housewrap and other types of weather resistive barriers, U.S. DOE
Wood Shingle Roofs, Care and Maintenance of wood shingle and shake roofs (EC), Stanley S. Niemiec (out of print)
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