Instant or fast hot water delivery to plumbing fixtures in buildings:
This article explains methods used to speed up the delivery of hot water to plumbing fixtures. This discussion applies to conventional water heaters as well as indirect fired water heaters, tankless coils, tankless water heaters, instant water heaters or "on demand" water heaters.
If you are waiting endlessly for hot water to arrive at your sink, tub, or shower, your home may feel as if the piping is as long and the hot water as far away as if your home were as large as the Victoria Hotel on Victoria Island (above). Hotels use a hot water piping loop or point of use heaters to give guests hot water. Some people make these improvements in their home as well.
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Before you start fixing or buying stuff to fix a hot water problem hot water problems and diagnostic guides for all kinds of hot water troubles are summarized at WATER HEATER PROBLEM DIAGNOSIS. You might want to check there to be sure you're fixing the right problem.
Unless your hot water piping system is using a continuous hot water loop to circulate hot water between plumbing fixtures and the hot water heater (hotels, perhaps like the Hotel Victoria, Vancouver Island BC, shown at left do this) the time to get hot water from its source to any given plumbing fixture (sink, tub, shower, etc). is a function of water pressure, pipe size, and any obstructions in the water pathway.
The starting temperature of the hot water (from the heating source) is also a factor since the water loses heat to cool piping along the way to its destination.
Water flow obstructions include clogged pipes, clogged plumbing fittings or faucets and valves, flow restrictors, or mixing valves. These conditions exist regardless of how your hot water is made.
Rinnai provides this example of tankless water heater delivery speed:
If your kitchen sink is 50 feet and the water flow rate is 1 gallon per minute than it will take 90 seconds for hot water to reach your sink.
Our photo (left) shows an energy-saving Grundfoss circulator and timer installed on a water heater whose plumbing includes a hot water piping loop through the building. [The plumbing loop is not visible in the picture].
Other Grundfos hot water circulating pump models (described below) include automatic timer and smart-learning features, and other brands (Watts, also described below) also provide hot water circulating pump systems and equipment.
All of these methods add cost to the hot water production and delivery system in a building.
Portions of the original text of this article was provided courtesy of Carson Dunlop and Rinnai water heaters. Our OPINION is that readers looking for plenty of hot water heated efficiently should also consider the heater we describe at Indirect-fired Water Heaters.
2017-05-15 pbmass said:
I have a tankless coil in my boiler which combined with a Watts LFMMV thermostatic valve produces sufficient hot water. The problem is it takes 1 1/2 minutes for hot water to reach the baths & the kitchen. I would like to install a Watts 500800 hot water recirculation pump and a 3-4 gallon expansion tank.
Any real differences between the Watts 500800 and the Grundfos Comfort PM systems?
I have been told this will not work on a tankless but I think there is confusion on tankless which can be the coil in the boiler and not the new point of use electric tankless heaters.
This question and reply were posted originally at TANKLESS COILS
Thanks for an interesting question about using a hot water recirculating pump on a tankless coil hot water heating system, PB
Our illustration above shows a typical domestic hot water delivery piping loop and the location of the hot water circulator pump, adapted from Grundfos' installation manual for their Grundfos Comfort PM Auto circulating pump installation manual cited below. [Click to enlarge any image]
I certainly respect the quality of components made by both Watts and Grundfos and have used both of them. My impression is that Grundfos offers more models (over 20) of hot water circulator pumps so might have more experience in alterenative designs.
But NEITHER of these pumps is designed for a tankless coil hot water heating system: circulating hot water through the tankless coil in the boiler will cause the boiler to run intermittently 24 hours a day even when you are not using hot water, as you're now keeping the water in the piping loop hot.
Because the amount of heat stored in a modern high efficiency home heating boiler is probably less than that stored in a 40 or 50 gallon hot water heating tank (cylinder, calorifier, geyser - depending on where you live), short cycling may be an issue for some systms.
It MIGHT be possible to use a circulator pump anyway in YOUR tankless coil hot water system design, arguing that the volume of water in the hot water piping is so small that it won't cause the boiler to run too frequently. But I would NOT install either of these without first discussing the idea with the manufacturers (Watts and Grundfos).
The Grundfos Comfort PM Auto ($175 - $225. U.S.D.) is a low-noise, low-power-consumption hot water circulating pump (5 to 8.5 Watts) using a control that runs the pump intermittently when needed to keep hot water in the loop sufficiently hot. It also has a 100%-on or "always-on" mode that can be selected if needed. The company's sales literature describes it as
The COMFORT pump with AUTOADAPT features three operation modes. The AUTOADAPT mode learns, stores and adapts operation time to the consumption pattern of the home owner. The temperature mode keeps the water temperature within an automatically detected range in the individual system. And finally, the 100% mode lets the pump run constantly at full speed. Regardless of the operation mode, the COMFORT range provides silent operation and hot water in an instant.
The Grundfos pump uses two temperature sensors, one within the pump and the other connected to the pump by a cable installed in the hot-water flow pipe. The pump is installed in the hot-water return pipe.
This Grundfos hot water recirculating pump also has a vacation mode I don't see on the Watts model:
If no tappings are detected in a 24-hour period, the pump will (self-modulate) automatically switch to standby mode (except for disinfection) and reactivate to the same consumptive pattern when 2 tappings occur within a 20-minute time period.
As with all pumps of all types, the actual flow rate capacity of the pump depends on the lift or head height of the water system - something that may not be much of a worry in a residential hot water heating loop system. The GPM ranges from 2.2 gpm at 1.5 ft. head, to about .2 gpm at about a 3.75 ft. head.
For a typical home my OPINION is that unless your hot water piping loop is long and uninsulated and running through a cold space, even a low flow rate will still keep the water hot enough.
The Watts 50800 hot water recirculating pump ($120. to $220. USD) uses a programmable 24-hour automatic timer to control pump operation. The company's specification sheet describes their pump and includes a warning that might come up with the Grundfos too:
A pump with a built-in programmable timer (push-pull pins or tabs on a clock dial) is installed on the hot water line from the water heater (Fig. 1).
A patented sensor valve (Fig. 2) opens when the water on the hot water side cools and pushes the cool water back to the water heater. As the temperature in the hot water line hits 98º, the valve closes.
As standard, both of these circulators mount at the water heater (gas or electric, possibly oil for some models), and both need a nearby electrical receptacle for powering the pump.
In my OPINION either will work perfectly well with a tank type water heater; both sell in a similar price range. The Grundfos has a more automated self-programming control that may appeal to some users.
Watch out: be sure you understand the layout of the hot water piping in your building beore installing a hot water circulator pump to provide instant hot water, as additional controls may be needed. More from Watts' installation manual (provided below) for the Watts 50800:
Some homes are designed with multiple hot water loops, one per floor, etc.
If one section of the house does not receive hot water, you will need to purchase a Watts Sensor Valve Kit (Fig. 3) for each loop. For best results, the valve should be located at the faucet furthest from the water heater in each loop.
Contact Grundfos or Watts for more details about these hot water circulating pumps for plumbing fixtures:
If you are not in North America, both companies have services and sell products world wide.
(Jan 22, 2017) Carter said:
I have a fifteen story high rise building and the hot water boilers along with a holding tank are located on the top of the building. Nuts, right? This system is being supported by a 20 hp water pump pressurizing the street water coming into the building at the first floor and going to the boilers on the roof.
In order to facilitate hot water "on demand" at the first floor, I have a recirculation motor and pump.
I have a question about how to hook up the recirculation pump. Currently, the recirculation pump has hot water coming directly from the holding tank and going through the recirculation pump to the recirculation pipes all the way to the first floor. Is that correct or should it be reversed? Carter my email is firstname.lastname@example.org
This question was posted originally at CIRCULATOR PUMPS & RELAYS
I don't know, Carter. But I think your pump would have a longer life if it were on the cooler end of the loop - that is on the return end where water returns to the tank.
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Some of the FAQs discussed below are adapted from information provided by the Watts Regulator Company in a 1973 publication.
What should be the size of the hot water circulating pipes & connections to keep balanced temperature in the hot water storage tank and to prevent the temperature and pressure relief valve from opening up when it shouldn't? - Watts
Circulating piping on a hot water recirculating system should be at least equal to the full size of the circulation connection on the heater (the circulating pump connections) and never smaller than 3/4" in diameter.  paraphrased
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