Boiler pressure gaugeHeating Boiler Gauges
Guide to types, location, uses & how to read the temperature & pressure gauge on a hydronic (hot water) boiler
     


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Heating boiler gauges: this article describes the combination pressure & temperature gauge found on most hydronic (hot water) heating systems. The boiler gauge gives helpful temperature or pressure readings that tell us if the boiler is operating normally.

The same pressure and temperature readings at a boiler can help diagnose problems such as TP valve leaks, cold radiators, and even boiler or heating system piping leaks. We give normal heating boiler pressure and temperature numbers and we explain what variations from these data signify.

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Hot Water (Hydronic) Boiler Temperature & Pressure Gauge Guide

Typical location of a boiler gaugePressure and Temperature gauge on hot water or hydronic heating boilers: this gauge displays the heating boiler internal pressure and temperature.

[Click to enlarge any image]

Typical pressure for a residential boiler serving a two story home would show 12 psi cold, and less than 30 psi hot. Over 30 psi boiler pressure will cause the pressure relief valve to open.

Typical operating temperature settings on a boiler call for a Low temperature (boiler cut-in) between 120 and 160 °F.

Typical operating temperatures on a hydronic boiler call for a high temperature (boiler cuts off) of 180-200 °F.

Over 200 degrees F. we're at risk of spilling at the pressure temperature relief valve.

Typical operating temperature observed at the gauge will be below the high, and can be as low as nighttime room temperature in non-heating season if no tankless coil is in use.

The temperature/pressure gauge may help in checking for normal conditions before and during boiler operation.

Boiler gauge with typical pressure and temperatureHowever the boiler pressure or temperature gauge can be wrong!

This boiler pressure and temperature gauge shows a typical in-boiler pressure of under 20 psi, and a temperature of about 190 °F. (The boiler had just cut off on a heating cycle.)

What Are the Normal Hot and Cold Operating Pressures of Residential Hydronic (hot water) Heating Boilers?

On a residential heating boiler the automatic water-feeder/pressure reducing valve that automatically provides makeup water to the heating boiler if pressure drops below 12 psi. So 12 psi is the typical "cold" pressure for residential boilers.

If your building is taller than two floors, the installer may have needed to boost the starting "cold" water pressure for your boiler to overcome the hot water distribution piping head pressure - otherwise your heating circulators may not be able to circulate hot water.

At PUMP, WATER PRESSURE BOOSTING we explain the relationship between building height and water pressure, and we illustrate the water pressure decrease in building water supply piping with building height. But a look at the basement water pressures in this illustration also explains the pressures that a basement located hot water heating circulator pump has to overcome.

12 psi is for typical U.S. / Canadian residential heating systems normal cold temperature starting pressure. U.K. and european heating systems should be pressurized to between 1 and 1.5 bar - cold.

20 psi is typical for U.S. / Canadian residential heating systems normal hot operating temperature, up to just under 30 psi, depending on the high-limit temperature setting on the boiler limit control. If we set the boiler high-limit much over 210, on many residential systems the system pressure will exceed 30 psi and we'll see water leaking from the pressure/temperature relief valve - ultimately an unsafe condition.

Pressure and Temperature gauge on heating boilers: this gauge displays the heating boiler internal pressure and temperature.

Boiler pressure gaugeTypical pressure for a residential boiler serving a two story home would show 12 psi cold, and less than 30 psi hot. Over 30 psi boiler pressure will cause the pressure relief valve to open.

Typical hydronic heating boiler operating temperature settings are LO-120-160 HI-180-200 °F. At 200 °F. we'll see should see pressure under 30 psi.

Typical operating temperature observed at the gauge will be below the high, and can be as low as nighttime room temperature in non-heating season if no tankless coil is in use. The temperature/pressure gauge may help in checking for normal conditions before and during boiler operation. However the gauge can be wrong!)

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