Spalling brick chimney near top (C) Daniel Friedman

Spalling Masonry Chimney Surfaces: Inspection, Diagnosis, Repair;
Causes of Leaks at Chimney Shoulders & Building Walls
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What causes spalling or loss of brick or masonry block surface material from a chimney?
Significance of chimney spalling on its exterior
Leaks at chimney shoulders damage building walls & interiors & invite insect pests & rot
Questions & answers about the causes and hazards of spalling, flaking, chipping (or cracking) of masonry flues.

Spalling damage on masonry chimneys: This article defines chimney spalling and describes the causes and significance of spalling on masonry chimney exteriors. Next we discuss the cause and prevention of leaks into building walls at the sloped shoulders of masonry chimneys.

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Spalling Chimney Exterior Surfaces

Spalling masonry block chimney (C) Daniel Friedman

Spalling describes the chipping off or loss of surface from a masonry material. Spalling can occur on a brick chimney such as the one shown at left, on masonry block chimneys, and on other masonry surfaces such as sidewalks or foundation walls.

Spalling can occur even in warm climates when a masonry product is soft, porous, improperly made, or improperly constructed. But spalling damage is often most severe in northern climates where a freeze-thaw cycle can cause frost to actually break and push off masonry fragments.

In our photo at above left you can see that leaks at the chimney top from an improperly sealed chimney crown have sent water into the chimney structure. Not only has the face broken away from some of the bricks, leaving their softer interior exposed to the weather, but also bricks have been dislocated and are being pushed off of the chimney.

We sometimes find bricks have been lost entirely from a chimney and we have to ask if the bricks fell into the flue (blocking it and making it unsafe). Our photo at above right shows a spalling concrete block chimney. The chimney is also "supported" by a metal strap tying it to the home.

A spalled chimney may also have a damaged and unsafe flue. A detailed inspection of the flue interior is in order. But usually spalling and frost damage occur only on the exterior portions of a chimney exposed to weather, not on the interior portions that run inside of a building.

Building Leaks at Chimney Shoulders

Chimney shoulder leaks (C) Daniel Friedman

Check the sloped shoulder of masonry chimneys that are shaped like the one in this photo. Where a fireplace has been built into a home, the chimney often widens to accommodate the fireplace.

The sloped chimney shoulder is difficult to flash successfully against the building siding. It becomes a common place for leaks.

Where the chimney shoulder is "stair stepped" such as we show here, there is also an extra risk of water or frost damage to the chimney, the flue, or the fireplace. A better installation includes a slate or concrete sloped cap on the chimney shoulder. When the chimney shoulder cap is installed it should also be sloped away from the house wall to reduce the chances of leaks into the wall itself.

we have often found rot and insect damage at building walls where a stair stepped chimney shoulder has leaked into the structure.

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CHIMNEY INSPECTION DIAGNOSIS REPAIR

Carson, Dunlop & Associates Ltd., 120 Carlton Street Suite 407, Toronto ON M5A 4K2. (416) 964-9415 1-800-268-7070 info@carsondunlop.com. Thanks to Alan Carson and Bob Dunlop, for permission to use illustrations from their publication, The Illustrated Home which illustrates construction details and building components. Carson Dunlop provides home inspection education including the ASHI-adopted Home Inspection Training Program (home study course), publications such as the Home Reference Book, report writing materials including the Horizon report writer, and home inspection services. Alan Carson is a past president of ASHI, the American Society of Home Inspectors.
Thanks to Luke Barnes for suggesting that we add text regarding the hazards of shared chimney flues. USMA - Sept. 2008.
Arlene Puentes, an ASHI member and a licensed home inspector in Kingston, NY, and has served on ASHI national committees as well as HVASHI Chapter President. Ms. Puentes can be contacted at ap@octoberhome.com
Roger Hankey is principal of Hankey and Brown home inspectors, Eden Prairie, MN, technical review by Roger Hankey, prior chairman, Standards Committee, American Society of Home Inspectors - ASHI. 952 829-0044 - hankeyandbrown.com
NFPA 211 - Standards for Chimneys & Fireplaces, NFPA 211: Standard for Chimneys, Fireplaces, Vents, and Solid Fuel-Burning Appliances, 2006 Edition (older editions and standards are found at the same bookstore)
NFPA #211-3.1 1988 - Specific to chimneys, fireplaces, vents and solid fuel burning appliances.
NFPA # 54-7.1 1992 - Specific to venting of equipment with fan-assisted combustion systems.
GAMA - Gas Appliance Manufacturers' Association has prepared venting tables for Category I draft hood equipped central furnaces as well as fan-assisted combustion system central furnaces.
National Fuel Gas Code, an American National Standard, 4th ed. 1988 (newer edition is available) Secretariats, American Gas Association (AGA), 1515 Wilson Blvd., Arlington VA22209, and National Fire Protection Association (NFPA), Batterymarch Park, Quincy MA 02269. ANSI Z223.1-1988 - NFPA 54-1988. WARNING: be sure to check clearances and other safety guidelines in the latest edition of these standards.
Fire Inspector Guidebook, A Correlation of Fire Safety Requirements Contained in the 1987 BOCA National Codes, (newer edition available), Building Officials and Code Administrators International, Inc. (BOCA), Country Club HIlls, IL 60478 312-799-2300 4th ed. Note: this document is reissued every four years. Be sure to obtain the latest edition.
Uniform Mechanical Code - UMC 1991, Sec 913 (a.) Masonry Chimneys, refers to Chapters 23, 29, and 37 of the Building Code.
New York 1984 Uniform Fire Prevention and Building Code, Article 10, Heating, Ventilating, and Air Conditioning Requirements
New York 1979 Uniform Fire Prevention & Building Code, The "requirement" for 8" of solid masonry OR for use of a flue liner was listed in the One and Two Family Dwelling Code for New York, in 1979, in Chapter 9, Chimneys and Fireplaces, New York 1979 Building and Fire Prevention Code:
"Top Ten Chimney (and related) Problems Encountered by One Chimney Sweep," Hudson Valley ASHI education seminar, 3 January 2000, contributed by Bob Hansen, ASHI
Chimney Inspection Checklist, Carson Dunlop, Associates, Toronto, Ontario
"Rooftop View Turns to Darkness," Martine Costello, Josh Kovner, New Haven Register, 12 May 1992 p. 11: Catherine Murphy was sunning on a building roof when a chimney collapsed; she fell into and was trapped inside the chimney until rescued by emergency workers.
"Chimneys and Vents," Mark J. Reinmiller, P.E., ASHI Technical Journal, Vol. 1 No. 2 July 1991 p. 34-38.
"Chimney Inspection Procedures & Codes," Donald V. Cohen was to be published in the first volume of the 1994 ASHI Technical Journal by D. Friedman, then editor/publisher of that publication. The production of the ASHI Technical Journal and future editions was cancelled by ASHI President Patrick Porzio. Some of the content of Mr. Cohen's original submission has been included in this more complete chimney inspection article: InspectAPedia.com/chimneys/Chimney_Inspection.htm. Copies of earlier editions of the ASHI Technical Journal are available from ASHI, the American Society of Home Inspectors.
Natural Gas Weekly Update: http://tonto.eia.doe.gov/oog/info/ngw/ngupdate.asp Official Energy Statistics from the U.S. Government
US Energy Administration: Electrical Energy Costs http://www.eia.doe.gov/fuelelectric.html

Books & Articles on Building & Environmental Inspection, Testing, Diagnosis, & Repair

Our recommended books about building & mechanical systems design, inspection, problem diagnosis, and repair, and about indoor environment and IAQ testing, diagnosis, and cleanup are at the InspectAPedia Bookstore. Also see our Book Reviews - InspectAPedia.
Fireplace & Chimney Design, Repair Books - Fireplaces, Chimneys: design, repair
Fireplace & Chimney Inspection Books - Inspecting and diagnosing chimney problems, fireplace problems, chimney & fireplace standards
Ceramic Roofware, Hans Van Lemmen, Shire Library, 2008, ISBN-13: 978-0747805694 - Brick chimneys, chimney-pots and roof and ridge tiles have been a feature of the roofs of a wide range of buildings since the late Middle Ages. In the first instance this ceramic roofware was functional - to make the roof weatherproof and to provide an outlet for smoke - but it could also be very decorative.
The practical and ornamental aspects of ceramic roofware can still be seen throughout Britain, particularly on buildings of the Victorian and Edwardian periods. Not only do these often have ornate chimneys and roof tiles but they may also feature ornamental sculptures or highly decorative gable ends. This book charts the history of ceramic roofware from the Middle Ages to the present day, highlighting both practical and decorative applications, and giving information about manufacturers and on the styles and techniques of production and decoration.
Hans van Lemmen is an established author on the history of tiles and has lectured on the subject in Britain and elsewhere. He is founder member and presently publications editor of the British Tiles and Architectural Ceramics Society. Available at the InspectAPedia Bookstore.
Chimney Inspection Checklist, Carson Dunlop, Associates, Toronto, Ontario
Chimney & Stack Inspection Guidelines, American Society of Civil Engineers, 2003 - These guidelines address the inspection of chimneys and stacks. Each guideline assists owners in determining what level of inspection is appropriate to a particular chimney and provides common criteria so that all parties involved have a clear understanding of the scope of the inspection and the end product required. Each chimney or stack is a unique structure, subject to both aggressive operating and natural environments, and degradation over time. Such degradation may be managed via a prudent inspection program followed by maintenance work on any equipment or structure determined to be in need of attention. Sample inspection report specifications, sample field inspection data forms, and an example of a developed plan of a concrete chimney are included in the guidelines. This book provides a valuable guidance tool for chimney and stack inspections and also offers a set of references for these particular inspections.
Fireplaces, a Practical Design Guide, Jane Gitlin
Fireplaces, Friend or Foe, Robert D. Mayo
NFPA 211 - Standards for Chimneys & Fireplaces, NFPA 211: Standard for Chimneys, Fireplaces, Vents, and Solid Fuel-Burning Appliances, 2006 Edition (older editions and standards are found at the same bookstore)
Principles of Home Inspection: Chimneys & Wood Heating (Principles of Home Inspection), Carson Dunlop
NFPA 211 - 3-1.10 - Relining guide for chimneys
NFPA 211 - 3-2 - Construction of Masonry Chimneys
NFPA 211 - 3-3 - Termination Height for chimneys
NFPA 211 - 3-4 - Clearance from Combustible Material
NFPA 54 - 7-1 - Venting of Equipment into chimneys
Brick Institute of America - Flashing Chimneys
Brick Institute of America - Proper Chimney Crowns
Brick Institute of America - Moisture Resistance of Brick
American Gas Association - New Vent Sizing Tables
Chimney Safety Institute of America - Chimney Fires: Causes, Effects, Evaluation
National Chimney Sweep Guild - Yellow Pages of Suppliers
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Spalling Chimney Exterior Surfaces

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