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ELECTRICAL INSPECTION, DIAGNOSIS, REPAIR

ALUMINUM WIRING HAZARDS & REPAIRS
ALUMINUM-WIRED HOMES, REDUCE THE HAZARD
ALUMINUM WIRING BIBLIOGRAPHY
ALUMINUM WIRE FAILURE REPORTS
  240V Heat Pump Circuit
  Ideal-65 "Twister" Burnup in Field Use
  Electrical Panel Overheat
  Electrical Receptacle Burnup
  Copper to Aluminum Pigtail Overheat
  Twist-on connector overheating cases

ALUMINUM WIRING IDENTIFICATION
ALUMINUM WIRING RENTAL HOME ADVICE

ALUMINUM WIRING RISK REDUCTION
  ALUMINUM WIRE CHANGEOUT
  ALUMINUM WIRE ALUMI-CONN
  ALUMINUM WIRE COPALUM
  ALUMINUM WIRE SPLICES
  ALUMINUM WIRE GROUNDS
  MAKE SPACE FOR ALUMINUM CONNECTORS
  REDUCE THE AL WIRE RISK: DETAILS

ALUMINUM WIRING REPAIR ELECTRICIANS
ALUMINUM WIRING REPAIR, Other Products
ALUMINUM WIRING REPAIR COALR & CU-AL DEVICES

ALUMINUM WIRING REPAIR NOT-Recommended
  COALR or / CU/AL Devices
  HARBOR FREIGHT CRIMPER
  IDEAL-65 Purple Twister
  MARRETTE B-Cap Connector
  SCOTCHLOK 3-M Connector
  Wiring Repair Methods CPSC Meeting

ALUMINUM WIRING SAFETY RISKS
  Aluminum Wiring - CPSC Publication #516-PDF
  Aluminum Wiring - CPSC Publication #516-HTML

Aluminum Wiring Notes for Home Inspectors
Aluminum Wiring Summary Page for Public Use

AMPS VOLTS DETERMINATION
AMPACITY - the LIMITING FACTOR
APPLIANCE EFFICIENCY RATINGS

BACKUP ELECTRICAL GENERATORS
BUILDING SAFETY HAZARDS GUIDE
BOOKSTORE - ELECTRICAL

Cadet & Encore Heater Recall
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CIRCUIT BREAKER SIZE for A/C or HEAT PUMP
Classified CIRCUIT BREAKER WARNING
CUTLER HAMMER PANEL FIRE
CONDUIT, ELECTRICAL
CORROSION in ELECTRICAL PANELS
CORROSION & MOISTURE SOURCES in PANELS

DEFINITIONS of ELECTRICAL TERMS
DIRECTORY OF ELECTRICIANS
  DIRECTORY OF ELECTRICIANS - Aluminum Wiring
  DIRECTORY OF ELECTRICIANS - FPE Zinsco

ELECTRIC HEAT
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FEDERAL PACIFIC FPE HAZARDS
FIRE SAFETY Checklist, CPSC

GENERATORS, ELECTRICAL
GFCI PROTECTION,Testing GFCIs AFCIs

HEATING COST FUEL & BTU Cost Table
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HEAT TAPE USAGE GUIDE
Hertz - Definitions of KHz MHz GHz THz

KNOB & TUBE WIRING

LIGHTING, EXTERIOR GUIDE
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LOW VOLTAGE BUILDING WIRING

MAIN DISCONNECT
MAIN DISCONNECT AMPACITY
MOISTURE SOURCES in PANELS
MULTI-WIRE CIRCUITS
MURRAY SIEMENS Recall

PHOTOVOLTAIC POWER SYSTEMS
PUSHMATIC - BULLDOG PANELS

REMOTE ELECTRIC POWER, PHOTOVOLTAIC
RUST in ELECTRICAL PANELS

SAFETY for ELECTRICAL INSPECTORS
SE CABLE SIZES vs AMPS
SIEMENS MURRAY Recall
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THERMAL EXPANSION of MATERIALS

UNDERGROUND SERVICE LATERALS
VOLTAGE MEASUREMENT EQUIPMENT

WIND ENERGY SYSTEMS
WIND TURBINES & LIGHTNING

ZINSCO / SYLVANIA HAZARDS

More Information

Photograph of  the AMP TYCO COPALUM Crimp Connector for aluminum wire repair. Aluminum Wiring Repair COPALUM Wire Connectors - US CPSC Safety Bulletin
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  • Aluminum to copper wire connector availability
  • US CPSC notice on aluminum wire repair connector
InspectAPedia tolerates no conflicts of interest. We have no relationship with advertisers nor with topics or services discussed at this website.

This CPSC notice informs consumers and electricians of the availability of the wire connector recommended for repairing aluminum electrical wiring, previously called the "AMP COPALUM connector" and now provided by the TYCO corporation - the TYCO COPALUM connector for aluminum wiring.

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Aluminum Wiring Repair COPALUM Connector Availability & Supply Source - See Tyco Connectors

NEWS from CPSC
U.S. Consumer Product Safety Commission
Office of Information and Public Affairs Washington, DC 20207
FOR IMMEDIATE RELEASE
May 1, 2003
Release # 03-120 CPSC Consumer Hotline: (800) 638-2772
CPSC Media Contact: Scott Wolfson, (301) 504-7051
Tyco Electronics Media Contact: Paul Lavenberg, (717) 592-2409

May Is National Electrical Safety Month: Good News for Homeowners - Aluminum Wiring Fix Still Available

WASHINGTON, D.C. - The U.S. Consumer Product Safety Commission (CPSC) announced today that Tyco Electronics Corp., of Harrisburg, Pa., has agreed to continue offering the COPALUM connector repair system until at least 2005 for homes with aluminum wiring. The COPALUM repair system has benefited tens of thousands of consumers by reducing the risks of dangerous overheating and fire that can be caused by failing aluminum wiring connections. It is estimated that 2 million homes were built with aluminum wire between 1965 and 1973.

Warning signs, such as warm-to-the-touch face plates on outlets or switches, flickering lights, circuits that don't work, or the smell of burning plastics, can indicate a fire hazard within 15- and 20-ampere aluminum wiring circuits. A failure in the circuits can lead to electrical arcing and a serious fire, which can spread within the walls of a home before being detected.

The COPALUM crimp connector, which has been available for more than 20 years, is the only system recognized by CPSC that provides a complete and permanent repair and reduces the fire hazard in aluminum wire circuits. The COPALUM connector system attaches a copper wire to the old aluminum wires and is then crimped together with a power tool, achieving a "cold weld" between the conductors. The "cold weld" creates a permanent bond that eliminates electrical arcing or glowing connections and creates a safer electrical connection at outlets, switches, lights, circuit breakers, and panelboard terminals. The COPALUM connector repair materials and power crimping tools are only available to electricians who receive training from the manufacturer, to ensure that repairs are properly made.

"CPSC appreciates Tyco's commitment to protecting the safety of consumers by continuing to offer COPALUM connectors," said CPSC Chairman Hal Stratton. "Without the Tyco Electronics system, the only method for safely upgrading aluminum wiring systems would be to install new copper circuits, which is often impractical for consumers."

CPSC believes that "twist-on" connectors, receptacles and switches and other devices that connect directly to aluminum wires, are an inadequate solution. The COPALUM crimp connector system provides a safe, permanent fix.

If homeowners are not certain whether their home has aluminum branch circuit wiring, they can look at the markings on the surface of the electric cables which may be visible in unfinished basements, attics or garages. Aluminum wiring will have "Al" or "Aluminum" marked every few feet along the cable. A home inspector or qualified electrician also can assist in identifying aluminum wiring. CPSC advises that consumers should not open the interior of the panelboard or circuit breaker compartment - this can expose live wires and pose an electrocution hazard.

COPALUM connectors are available from Tyco Electronics under the AMP brand. Consumers can check to see if the COPALUM connector system is available in their area by calling the company at (800) 522-6752. To order a list of authorized electricians in their area, consumers can write to: Tyco Electronics Corp., Attn: Aluminum Wire Repair Program, P.O. Box 3608, Harrisburg, PA 17105-3608. If no authorized electrician is currently located nearby, consumers can have an electrician interested in repairing their home contact the nearest supplier of AMP- brand COPALUM connectors for training and other repair information.

For more CPSC information about aluminum wiring and the crimp connector system, see "Repairing Aluminum Wiring" (pdf). Consumers can also obtain a free copy of this booklet by writing to CPSC, Washington, DC 20207.

see Aluminum Wiring inspection, hazards, repairs - for a complete and detailed explanation of the hazards and remedies concerning aluminum electrical wiring.

  • DIRECTORY OF ELECTRICIANS - Aluminum Wiring repair experts listing
  • Tyco Corporation, the manufacturer of the COPALUM™ connedctor, lists certified COPALUM repair providers. The list is not available on the Tyco Corporation website, but Tyco can be reached at 800-722-1111
  • Alumi-Conn™ produces an acceptable alternative to the AMP COPALUM - see ALUMI-CONN ALUMINUM WIRE CONNECTORS

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