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ENERGY SAVINGS in buildings
ACOUSTICAL SEALANT CHOICES
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AIR FILTERS, OPTIMUM INDOOR
AIR FILTERS, SOURCES FOR
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AIR FILTERING CONTINUOUS FAN OPERATION
AIR FLOW MEASUREMENT CFM
AIR HANDLER / BLOWER UNITS
AIR POLLUTANTS, COMMON INDOOR
AIR LEAK MINIMIZATION
AIR LEAK SEALING PROCEDURE
AIR SEALING STRATEGIES
APPLIANCE EFFICIENCY RATINGS
BASEMENT CEILING VAPOR BARRIER
BASEMENT LEAKS, INSPECT FOR
BIOGAS PRODUCTION & USE
BLOWER DOORS & AIR INFILTRATION
BLOWER FAN CONTINUOUS OPERATION
BLOWER FAN OPERATION & TESTING
BRICK LINED WALLS
BUCKLED FOUNDATIONS due to INSULATION?
CATHEDRAL CEILING VENTILATION
COMBUSTION AIR for TIGHT buildings
DEFINITION of Heating & Cooling Terms
DUCT SYSTEM & DUCT DEFECTS
ELECTRIC POWER, PHOTOVOLTAIC
ENERGY SAVINGS in buildings
FIREPLACES & HEARTHS
FLAT ROOF MOISTURE & CONDENSATION
FLOOR CHOICES OVER CONCRETE SLABS
FLOOR RADIANT HEAT Mistakes to Avoid
FLOOR TYPES & DEFECTS
FRAMING DETAILS for BETTER INSULATION
FRAMING DETAILS for DOUBLE WALL HOUSES
FRAMING METAL STUD PERFORMANCE
FREEZE-PROOF A BUILDING
FROST HEAVES, FOUNDATION, SLAB
GEOTHERMAL HEATING SYSTEMS
GREEN BUILDING CODES
GREENHOUSE DESIGN for SOLAR HEATING
GREENHOUSE / SUNSPACE GLARE
HEAT LOSS RATE CALCULATIONS
HEAT LOSS DETECTION TOOLS
HEAT LOSS INDICATORS
HEAT LOSS PREVENTION PRIORITIES
HEAT LOSS R U & K VALUE CALCULATION
HEATING OIL USAGE RATE
HEATING COST FUEL & BTU Cost Table
HOUSEWRAP AIR & VAPOR BARRIERS
HOUSEWRAP INSTALLATION DETAILS
HOUSEWRAP at SILLS, SOLES, TOP PLATES
HOT ROOF DESIGNS: Un-Vented Roof Solutions
HUMIDITY LEVEL TARGET
ICE DAM PREVENTION
INDOOR AIR QUALITY IMPROVEMENT GUIDE
Insulation Air & Heat Leaks
INSULATION FACT SHEET- DOE
INSULATION for GREENHOUSE or SOLARIUM
INSULATION IDENTIFICATION GUIDE
INSULATION INSPECTION & IMPROVEMENT
KIT HOMES, Aladdin, Sears, Wards, Others
LEED GREEN BUILDING CERTIFICATION
LEED Building Designation & IAQ
LOG HOME ENERGY EFFICIENCY
LOG HOME WALL INSULATION VALUES
MOBILE HOME INSPECTIONS
MOISTURE CONTROL in BUILDINGS
RADIANT HEAT Floor Mistakes to Avoid
RADIANT HEAT TEMPERATURES
RADIANT SLAB FLOORING CHOICES
RADIANT SLAB TUBING & FLUID CHOICES
ROOF VENTILATION SPECIFICATIONS
SHEATHING, FOIL FACED - VENTS
STRESS SKIN INSULATED PANELS
STUCCO WALL METHODS & INSTALLATION
Thermal Expansion Cracking of Brick
THERMAL EXPANSION of MATERIALS
THERMAL IMAGING, THERMOGRAPHY
THERMAL MASS in BUILDINGS
THERMOSTATS, HEATING / COOLING
VAPOR BARRIERS & CONDENSATION
VENTILATION in BUILDINGS
WALL CONSTRUCTION BARRIER vs CAVITY
WIND ENERGY SYSTEMS
WIND TURBINES & LIGHTNING
WIND WASHING INSULATION At EAVES
WINDOWS & DOORS
WINTERIZE A BUILDING
WOOD, COAL STOVES & FIREPLACES
WOOD STOVE SAFETY
This article discusses a selection of energy saving building retrofit steps including using Air Krete ultralightweight concrete building insulation, sealing leaky sash-weight-operated double hung windows, foam foundation forms, and adding soffit intake ventilation for the roof cavity. Sketch at page top and accompanying text are reprinted/adapted/excerpted with permission from Solar Age Magazine - editor Steven Bliss.
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The perfect building insulation for retrofitting cavity walls would be non-toxic, non-shrinking, fire-resistant, high in R-value, non-corrosive, and moisture and mold-resistant. It would also have the ability to flow into irregular spaces behind the walls, and be dense enough to stop air leaks. And it's got to be cheap. A product whose use dates to 1983, Air Krete, appears to fit this tall order well.
Air Krete (page top photo) is a cement-based product that weighs about the same as extruded polystyrene - 2 pounds per square foot - and has an R-value of 3.9 per inch. Produced on-site from three components plus water, Air Krete installs much the same way as pump-in foam insulating products. When it dries it is lightweight and crumbly.
According to the company, wet Air Krete will flow in and seal the smallest crevices in a wall, but sets up quickly - within 20 seconds. Because Air Krete hydrates like concrete, when drying it gives off less water than some foam products such as the no-longer used urea-formaldehyde foam insulation (UFFI). Independent testing showed that this concrete wall insulating product shrinks less than 0.25 percent and it is virtually fireproof. [At the time of the original article - see links above - product testing for water-vapor permeance and water absorption were incomplete.]
Because this ultra lightweight concrete has over 80 percent closed cells, the company described it (back in 1985) as similar to expanded polystyrene foam insulation in its reaction to water - that is, it should be a moderate water vapor retarder and a slow absorber of actual water.
Air-Krete is available through licensed installers. Doing a good job is not difficult, but requires a close watch of the equipment. On a good day, a three person crew can put in 14,000 board feet of this insulating material. Cleanup is easy since the raw materials are water soluble.
Prime applications of lightweight concrete insulation include brick cavity wall construction and masonry block cores. For wood-framed building walls, lightweight concrete will get tough competition from blown-in chopped fiberglass or cellulose insulation. Those products can be blown into building walls for about half the cost of lightweight concrete. In 1985 Air Krete installed for $1.25 to $1.50 per square foot in a 2x4 wood framed wall. (1985 prices - check for current costs).
But if high R-values are needed or if you are concerned about settling, fire resistance [seems less a concern with masonry walls], or moisture absorption, Air Krete or similar ultra lightweight concrete wall insulating products are worth looking into. Also these products maybe code-approved for fire stops and fire-walls.
Weathersealing an old double-hung window is no one's idea of a good time. Retrofit contractors have found a cheap and simple device that makes that task easier: the Quiki window control. Other window sash controls include an aluminum track that tacks into the existing window sash opening after you remove the parting strips that will be found between the existing sashes. The Quiki window control, or spring-loaded sides of the window track insert will hold the sashes firmly in any position.
An alternative to the window track, if you're just using the window clip, is the installation of plastic V-strips along the bottom sash at the meeting rail and against the parting strips found between the house-interior faces of the stops and the lower sash. Some retrofitters caulk the top sash in place, but if you use the track insert we have cited, that won't be needed.
These products mean you can remove the window sash cords, pulleys, and sash weights from the wall cavities found on either side of older double-hung window sashes, adding foam or fiberglass insulation in those spaces to eliminate what amounts to an un-insulated building wall area on either side of every window. Adding insulation using foam squirted into the cavity will be most effective in stopping drafts. To avoid springing the sides of some less-rigid window frames it may be necessary to wedge a stick between the window opening sides while the foam cures.
There are presently a wide variety of foam foundation form manufacturers whose products combine fast concrete forms that also insulate the foundation perimeter. Back in 1985 a leader in this approach was Branch River Plastics who used expanded polystyrene to produce Fast Forms.
Polystyrene insulating concrete foundation form products lend themselves to sunspace construction or other small slab-on-grade jobs where you want to get the backhoe and mixer in and out in a hurry. Fast Forms and similar foam foundation insulating forms come in 4 x 8 foot sections that lock together with dovetail keys and special corners.
The foam foundation forms are engineered to work without rebar in normal soils with typical loads. Concentrated point loads go on special pier forms that fit to the standard sections. After pouring the forms are left in place to insulate the perimeter of the concrete slab.
Because the foam foundation forms are left in the ground, the trenches need to be only 18 to 24 inches wide and can be backfilled as soon as the forms are set. Footing, slab, and wall are poured monolithically, so only one concrete delivery is required. The foam foundation forms help the concrete cure well by retarding the heat and water of concrete hydration. The insulation also helps in cold-weather concrete slab pours.
At their introduction in the 1980's these foam foundation forms cost about $10.40 per lineal foot, but they save on concrete and labor.
In several InspectAPedia articles we have emphasized the importance of effective under-roof ventilation to prevent moisture and mold in roof cavities as well as to avoid inadvertently sucking heat out of the building (by providing traditional exit vents or gable end vents without intake venting.
ROOF VENTILATION SPECIFICATIONS describes how to correct inadequate attic ventilation, stop attic condensation, and stop ice dam formation, thus avoiding building leaks, mold, and structural damage.
Roof Venting: Soffit Intake Vent-Continuous emphasizes that continuous soffit intake venting is essential for roof ventilation to work properly. In the sketch at left you'll see little round holes drilled through the soffit, covered by a soffit vent strip that can be purchased inexpensively at any building supply house.
DON'T RELY ON LITTLE HOLES in the soffit. Having inspected thousands of homes and seen many attic moisture and ice dam problems on homes where a variety of roof venting systems were installed, we are convinced that what is needed is a continuous opening along the full length of the soffit. Typically the opening is cut about 2" wide - to match the soffit vent strip minus its support flanges. Using a circular saw overhead risks sawdust in the eye, so wear protective goggles. But don't take any shortcuts - it won't work.
ROOF VENTING ENERGY SAVING DETAILS describes roof framing options that permit optimum roof ventilation in new construction.
ROOF VENTING NEEDED? explains why under-roof ventilation is needed, and includes warnings about un-vented and "hot roof" designs.
"Eight Retrofit Problem Solvers - new products, time tested techniques, and shortcuts make the hard work of insulation or energy retrofitting a little easier" - provided in original PDF form in the links below, and expanded/updated in text just below.
Here we include solar energy, solar heating, solar hot water, and related building energy efficiency improvement articles reprinted/adapted/excerpted with permission from Solar Age Magazine - editor Steven Bliss.
Readers needing to find and fix un-wanted air leaks, heat losses, or other energy wasters should see HEAT LOSS DETECTION TOOLS. Readers should see ENERGY SAVINGS RETROFIT CASE STUDY and also see HEAT LOSS DETECTION TOOLS and INSULATION INSPECTION & IMPROVEMENT for energy saving retrofit detailed guides. Contact us to suggest text changes and additions and, if you wish, to receive online listing and credit for that contribution.
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